<table width=100% cellpadding=0 cellspacing=0>[TR]<td width=99% valign='top' >I know this has been posted prior, this is simply the documentation of how I did this. Thanks especially to the forum: http://www.jeepforum.com/forum/showt...power+inverter In essence, I wanted to hardwire from the battery to a power inverter inside the cab of my Wrangler TJ (2003). This inverter was to be operated from a separate switch on the center console, and the inverter powering a standard outlet mounted in the lower center console. Below is the basic wiring diagram: |
[/TD][/TR][TR][TD]<table width=100% cellpadding=0 cellspacing=0>[TR]<td width=99% valign='top' >Steps:
1) Mount the inline fuse near the battery in the engine compartment[/TD]<td width=1% valign='top' align='center'>[/TD][/TR][/TABLE][/TD][/TR][TR][TD]<<<SHOWAD>>>[/TD][/TR][TR][TD]
[/TD][/TR][TR][TD]<table width=100% cellpadding=0 cellspacing=0>[TR]<td width=99% valign='top' >2) Run 6ga wire from battery, through inline fuse, across back of engine compartment to opposite site. Electrical tape, wrap with conduit and wire tie to secure[/TD]<td width=1% valign='top' align='center'>[/TD][/TR][/TABLE][/TD][/TR][TR][TD]
[/TD][/TR][TR][TD]<table width=100% cellpadding=0 cellspacing=0>[TR]<td width=99% valign='top' >3) Drill hole through EXISTING rubber grommet through firewall, and run wire into the cab[/TD]<td width=1% valign='top' align='center'>[/TD][/TR][/TABLE][/TD][/TR][TR][TD]
[/TD][/TR][TR][TD]<table width=100% cellpadding=0 cellspacing=0>[TR]<td width=99% valign='top' >4) Remove cover below the steering column, mount inverter with wire ties, wire negative to inverter
[/TD]<td width=1% valign='top' align='center'>
[IMG]http://articles.jeepforum.com/Thumbnails/2125275.jpg[/IMG] |
[IMG]http://articles.jeepforum.com/Thumbnails/8180386.jpg[/IMG] |
[/TD][/TR][TR][TD]<table width=100% cellpadding=0 cellspacing=0>[TR]<td width=99% valign='top' >5) Remove center dash cover, remove heat/cool and accessory subsections, mount switch in place of cigarette lighter. Run positive to switch, then second positive back to inverter[/TD]<td width=1% valign='top' align='center'>
[IMG]http://articles.jeepforum.com/Thumbnails/8924257.jpg[/IMG] |
[IMG]http://articles.jeepforum.com/Thumbnails/3614088.jpg[/IMG] |
[/TD][/TR][TR][TD]<table width=100% cellpadding=0 cellspacing=0>[TR]<td width=99% valign='top' >
6) Remove lower center forward console, cut and mount outlet, run power cord from inverter to outlet[/TD]<td width=1% valign='top' align='center'>[/TD][/TR][/TABLE][/TD][/TR][TR][TD]
[/TD][/TR][TR][TD]<table width=100% cellpadding=0 cellspacing=0>[TR]<td width=99% valign='top' colspan='2'>Items required / where purchased / cost:
- 20 ft 6ga wire : Home Depot $40
- 10 ft plastic conduit cover : Advance Auto Parts $3
- Electrical tape : Advance Auto Parts $1
- QPower ANL Type Fuse holder : Local Car Stereo shop $25
- 80amp ANL Type fuse : Ebay $2.50
- 1 pack wire ties : Advance Auto Parts $1.50
- Vector 750W Power Inverter (soft start / auto restart / low power shut off) : Ebay $70
- Conduct Tite 300AMP battery isolator switch : Advance Auto Parts $7
- Standard 3 prong dual outlet : Home Depot $1.50
- Shallow outlet box : Home Depot $1
- Outdoor grade outlet cover : Home Depot $4
- 8ft 3 Prong Power cord : Home Depot $9
Total cost / time: $163.50 / 13 hours
Some lessons learned:
- 6ga wire may be overkill, but will easily handle a 80amp load over 10ft. Be aware, because of thickness it is hard to cut / bend, so plan 'runs' wisely
- Picture shows 200amp fuse, this was for testing only. Replaced with 80amp fuse to ensure any overload blows at the fuse, not at the battery
- 750W inverter is large enough to handle most applications, and about the biggest I could cram under the steering column. Also had the built in features mentioned above that I wanted.
- Given the switch is direct wired from the battery, it too must handle a 80amp load. Given switches >50amp are hard to find, this is the next largest I could find.
- Depending on how you mount the inverter, you could do away with the switch and simply use the on/off switch on the inverter. I simply wanted to have an easily accessible way to turn the inverter on and off without digging under the dash to find it.
- Outlet is not a GFCI, this was a conscious choice. Given relative protected area of mounting I didn't feel it necessary.
- Location of outlet mount is only location in center console I could find with the space for a shallow box outlet. Even checked rear portion of the console but no such luck.
Summary:
Well worth it, so nice to be able to simply plug in laptop / cell phone / small appliances and use them inside the cab with a flip of the switch![/TD][/TR][/TABLE][/TD][/TR][/TABLE]