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Discussion starter · #61 ·
Double check the pilot bushing. The one that came in my Luk kit wasn’t right for a 304 and I had to order a different one through Novak
Appreciate the suggestion, Will do, but I had the new one I have, I checked on the T136 Input and all good, and it’s the same OD as the one that came out.
 
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Discussion starter · #62 ·
So next step replace the RMS. My brass punches/drift are a little too big. Might be getting smaller ones if I have to do this again

I used a punch with white electric tape, I’m over thinking it, ha.

it came out with a tap, and then an easy pull with the needle nose vice grips.




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I’m not overly happy with this bearing wear, but right now I have to put it back together this way. Always fun seeing future projects, ha.


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The WAY more annoying thing to see….someone that changed this before, or was doing something, broke off this small piece of the block that is in front of the RMS on the driver side.
Again, it’s an assemble and see if I ever need to change that. Not even sure what I’d do at this point .


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The top half went in with oil on it to help it push through.

if you keep it like in the orientation as it would sit and rotate it in, it was not bad. The outer edge was catching some…but it went in without a huge PITA moment, so all good.

I followed the discussion from Fel Pro. We’ll see, but they said Anaerobic on the mating surface and not on the meeting points.
They said a light film, adjacent to the seal tabs there. If I have to do it again, the second time will be faster…..only positive, ha.



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Discussion starter · #64 · (Edited)
I got Fel Pro instructions with the oil pan gasket as well, ha. I stuck to the TSM and this didn’t seem to conflict.

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Used Permatex High Task Gasket cement.

put the cork sides. I used all thread dowels I made. In the future, I will NOT use them with the gasket. I’ll put a few in only for the Pan to seat rig it on.
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Put Right Stuff RTV on the seams.

next time, I would put front seal, sides, then the rear one. The rear has a lit that fits under the end seal and on top of the front. So front, sides, rear would make it a little easier.

Pan went up, torqued smaller to 84 Inch Pounds and end 3 larger bolts to 132 Inch Pounds.

AMC Metallic blue looks good, really hoping the leak isn’t there, ha.w
 

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Discussion starter · #65 ·
Got the pilot bushing in, dust cover and the flywheel. Got new bolts for flywheel, a small dot of blue loctite.
105 Foot Pounds.

Have to head to daughters Longhorn tailgate and the game…should be able to get under and get the clutch and bell housing on tomorrow.


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Not to stop your progress, but are those normal grade 8 parts store bolts or the proper flywheel bolts? Flywheel bolts have a thinner head to clear the clutch plate center springs and also the correct size shoulder so the shoulder keeps the flywheel from turning any at all and not rely only on clamping force to keep the flywheel from having any different rotation from the crank.
 
Discussion starter · #67 ·
Not to stop your progress, but are those normal grade 8 parts store bolts or the proper flywheel bolts? Flywheel bolts have a thinner head to clear the clutch plate center springs and also the correct size shoulder so the shoulder keeps the flywheel from turning any at all and not rely only on clamping force to keep the flywheel from having any different rotation from the crank.

Bought them advertised as flywheel bolts, color threw me as well ha


They were exactly like the ones that came off.
 
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Discussion starter · #69 · (Edited)
Parents weekend at Texas, but still got home Sunday to do a few things.

got the clutch on, the bell housing on, the shields and starter and also put the cross member back under the oil pan.

I want to clean the super dirty transmission and TC before I get them in since not travelling this week.



Clutch plate and tool fit no issue (and yes, double checked the "flywheel side" was correct, ha.)

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Pressure plate went on no issue, and made sure the tool still went in and out smooth.

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Had an issue with the bell housing. One of the sleeves on the right was squeezed tight, large bottom right wouldn't through had to pull it and get that stretched and went on well.
Have to grab a larger 7/16-14 grade 8 for the bottom left and get that on, it was missing when I pulled it.

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Pic before starter

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Got the starter and check plate on as well as the clutch linkage bracket. I painted the pan and dust and check plates and all the bolts black.

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n’t
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Discussion starter · #70 ·
Since I mentioned it, daughter’s ZTA Parents weekend, my good friend got us great tickets, ha.

“Hangman” Glen Powell is a Longhorn, and my wife asked, so he used her phone and got the ladies a selfie, ha.

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Pretty good view of South Endzone, there were seats up higher too.

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My favorite sideline Mascot Bevo…big steer.

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Discussion starter · #71 ·
So, with the Bell Housing up, I need to get the T176 and Dana 300 cleaned up.

Like a lot of videos I see, these were absolutely covered in thick dirt and mud mixed with some type of oil. Kudos to previous Jeep owners for at least using the Jeep, ha.
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After scraping, I got Purple Power degreaser on it and then used the electric power washer. Got it pretty good, will come back with a drill and skinny wire cup for some corners and try to get it as clean as possible.
Getting it clean, I spotted a missing cover bolt.
Nice.







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I pulled a bolt, went to Ace and got one with a flat and lock, as it was a touch long, the flat to even the length.

I am not 100% if any of this leaked. There is crap everywhere. SO....my plan, kind of the lazy one I feel, is to clean this really well, and put it back in with full fluid. I've changed the Dana 300 recently, I know it's got good gear oil, will top it off. Fill the T176, yeah it was more starved than I thought, so it'll get a full fill when installed.

Then, run it and see if there are leaks. Ones I can actually track and figure out...not just oily mud from wherever.

Got a little wire wheeling to do and hopefully get this back on the CJ this week.

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Discussion starter · #72 ·
Ha, I tried to get it in as one unit....oof, could not get it done. Thought I had it, was working by myself, and decided not to waste a ton of time. I'm separating the TC and Transmission, and will make a go at it. If not, I'll get a friend over, ha. The joys of stabbing a transmission.
 
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