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DIY jack adapter for transmission. thoughts?

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1.5K views 7 replies 4 participants last post by  Ravenbar  
#1 · (Edited)
It seems I'm going to be puling Thumper's transmission again(2nd time in a month), and this time I'm going to build a transmission adapter. Building, as spending hundreds on a specialty tool I hope to never use isn't something I can afford, and all the trans jacks I can buy are designed to work on concrete/asphalt, I'm working on grass(with a very spalled old barn foundation a couple inches down, so the wheels aren't even possible to use)

My plan is a pin(part of he front spindle of an '87 Ford ranger 2WD ground down to fit into the hole in the jack(OLD all steel Harbor Freight Pittsburg 3-ton), with a 1/2"x2.5" steel bar(on flat) on top of that for structure,then extended length to forward angle iron frame on top to hold the transmission(U-shape welded up of unequal length angle iron bed frame material(12.5"(trans pan is 12" wide)x19".) Point of the extra length is that it creates a channel that I can slide the transmission forward onto the engine while still supported.

I'm considering adding a couple weldable hinges and a second, thinner piece of bar between the 1/2" bar and the angle iron, to allow some pivot to line things up. That would only allow pivot in one direction(tilt forward upward), meaning I could pull down the rear of the trans to get that angle right. I'd initially considered putting slices of pipe in between, alternating welds to create a hinge. The downsides of the latter being a hinge with too much range and needing to basically balance the transmission, on that point, making the slide function near impossible. Another downside of that is the height loss, as I can barely get the Jeep high enough to slide the trans underneath on the ground, so the process is to slide the trans under,lift it up via ratchet straps between the "uniframe" rails(last time I used holes in the webs between the rockers uniframe rails, although the hooks on the straps did tear through the metal a bit) and, high enough to get the jack under, then jack it up into place(last time, a chunk of 2x4 on top of the jack was all I had.)

I'm also considering adding a thinner sheet metal floor to it, using 4u rack panels, but not sure it's necesary, and also suspect the lips between panels may cause a risk. Another option may be to add plastic sliders on the side angle irons to reduce friction, but I don't have that in stock and the best I can come up with on short notice is rather rough commercial kitchen cutting boards.

Sketchup of the design, sans the hinge mechanism. Just drew this up for this post.
Image



Not sure on how to accomplish side to side adjustment, but not sure that'd be a good idea anyway, as the rather narrow footprint of the jack this is being to deigned to fit may result in a tip over. May set the jackup at an angle, so I can, with excessive force drag it side to side.
 
#2 ·
When i had to pull a 350 out of a suburban on dirt i put down ply wood to roll on. But in the end when the cherry picker had it up it was easier to pull the truck back with the jeep. Dropped that block into the back of a cj5, went and bought a reman from chevy that day in stock. brought it back and did the reverse the next day. working on dirt is a pain but cribbing and something on the ground helps. ply wood was a bit soft for a block and the weight of my cheery picker. But a trans is not.
 
#5 ·
Part of the problem is that an actual trans jack is out of the budget. I'm considering buying a beater car(car I've been borrowing for the past month won't be available after July 3rd), and may have to buy a $500 trans off Ebay, with basically no warranty it's good($200 trans, $300 shipping, I eat shipping cost both ways if it's junk; and warranty only good if I pay a shop to install a 200k+ transmission),(if I pull this one and find the pump isn't trashed, or swap the pump/torque converter, reinstall and it still has issues) which completely wipes out my emergency funds.

Don't have a cherry picker. If I get the Jeep fixed cheaper than expected, one will be bought, as I'll pull the engine from the parts Jeep, find another place to stash what I've got stored in it, finish stripping off anything I want to keep(likely the front doors to make halfdoors), unsure what else(maybe the front axle), then scrap the rest. It's so rotted out that I was scared it may break in half over me while I pulled this trans.
 
#3 ·
I would want it to be usable on all transmissions. Probably just a 6"x 6" flat plate with loops for a strap.

Also, you can slide the trans under and put 2x4's under each side one by one until you can get the jack under.

If you put the jack in from the side you can roll the jeep back and forth instead using excessive force to slide the jack.

I have a $50 harbor freight transmission jack and I would do the plywood thing the other member suggested.
Though I would like to have a jack attachment for transmissions one day.

At the end of the day, I think having a second person is what makes the most difference.
 
#4 · (Edited)
I would want it to be usable on all transmissions. Probably just a 6"x 6" flat plate with loops for a strap.

Also, you can slide the trans under and put 2x4's under each side one by one until you can get the jack under.

If you put the jack in from the side you can roll the jeep back and forth instead using excessive force to slide the jack.

I have a $50 harbor freight transmission jack and I would do the plywood thing the other member suggested.
Though I would like to have a jack attachment for transmissions one day.

At the end of the day, I think having a second person is what makes the most difference.
I've got grinders and a welder so its easily modified for other transmissions if needed. The only thing making this specific to a 42re is that it's built to the width of that trans pan.

Did the stacked 2x4 thing the first time I replaced this trans 5 years ago, and nearly had it roll on top of me twice, hence not going that route this time. I do stack 2x4 under the trans as a safety to the ratchet straps and also a rest so I can reset the ratchet straps.

Cheapest trans jack Harbor Freight sells now is $100, and it looks cheaply made enough in the pictures, and they don't have a display model out either. I'm also on a rather tight budget. I'll have $10 in weld on hinges in the one I'm making, the rest being out of my scrap barrels.
 
#6 ·
Update. Got the idea turned into a finished item today.

Weak point is the 3" weld hinges I used for a tilt mechanism to tilt to the engines angle. I ended up adding 3/8" spacer blocks in front of the hinges, as then I initially weight tested the design(by standing on it with a steel floor set in place, trans weights 188lbs, I weight 180, and I was standing on at the worst possible leverage location), the hinges bent down until they rested on the 1/2" bar cross member. Once I get back under the Jeep and to the point of removing the trans, I'll access how much length I need and cut the rails to a shorter length. currently 19" long, with the crossbar located center of the trans pan at it's most rearward position on the rails.
 
#7 ·
Something to consider. Are there any Jeep clubs in your area? You might be able to find a deal on the transmission and possibly exchange or supplement the cash with parts from the part out. It's better than buying an unknown that might be bad and being screwed three separate times.

Just a thought.
 
#8 ·
I'm a member of the local club. Their suggestions are to call a junkyard I already called(said they'd check and get back to me, and never did; did get the cell number of the owner from the club). Other offers are a 2001 Cherokee that needs work, and a 5speed out of a TJ(won't work as the ECM controls the transmission, and trans swap would result in a check engine light which will fail annual inspections.)