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DIY Alignment Kit and Steps w/Pics...

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44K views 69 replies 25 participants last post by  Gary2  
#1 ·
Performed an alignment this morning and thought I'd share my DIY alignment kit and method that I use to set toe-in on my TJ.
I was never happy with the "scribe a line", "bungee to the outside of the wheel", or "measure from one tire seam or lug to another" processes.

The kit contains:

2 - 48" Steel Square Tubes (marked at the center points and at tire diameter)
4 - Large Pony Clamps
2 - Small Pony Clamps
2 - Tape Measures
6 - 1/2"-20 Nuts with Washers
2 - Bullet Levels

Steps:

1 - Place on jack stands close to ride height and remove front tires.

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2 - Use nuts and washers to secure rotors to unit bearings. <-- IMPORTANT!!! If you don't, you can't achieve any accuracy.

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3 - Center steel tubes on the lower side of each rotor and clamp with large pony clamps.

4 - Use bullet levels to place bars into same horizontal plane.

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5 - Run two tape measures from one set of steel tubes to the other at the marks representing the tire diameter, clamp one end of the tapes with small pony clamps making sure to not affect the tapes ability to record an outside measurement, and let the other end hang suspended above the ground.

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6 - Compare the measurements of the two tapes. In my case, I've targeted the front to be 3/16" smaller than the rear for my 35's (toe-in). The actual measurement does not matter, just the difference between the front and back tapes.

Front = 57-10/16"

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Rear = 57-13/16"

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7 - To adjust, loosen the clamps on, and rotate the tie-rod until you reach your desired setting. You'll see the tapes slide on the tubes as the tie-rod is turned. I use the inside edge of the tubes for my measurements so that I'm not fooled by the curvature of the tape outside the tube.

8 - Once you're happy with the delta of the front and rear tapes, tighten the clamps on the tie-rod, keeping in mind the clamp positioning relative to any moving parts that may come into contact with them.

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9 - Then, you can center the steering wheel by loosening the drag link clamps and rotating the link until your wheel is centered. Once it's centered to your liking, tighten the clamps on the drag link, keeping in mind the clamp positioning relative to any moving parts that may come into contact with them. You may need to repeat this step a couple of times after test driving the Jeep to get it just right.

Easy as pie... :cheers2:
 
#5 ·
Yep, I tried the bungee cord on the outside of the tire method too and found it to be not as accurate due to tire sidewall variance. This method, with the bar under the rotor hat, is easy to duplicate. When you're trying to hold tight dimensions every bit counts, this method seems to be accurate and repeatable. To get that, I don't mind a little extra work.

Thanks for the comments, glad to help.
 
#8 ·
Typically 1/16" to 1/8" but through trial and error I use 3/16" toe-in for my 35's. I know some jeeps seem to handle/drive better with toe-out too.

You're welcome!

This is something most folks can do, in the driveway, with a couple of tools, some jack stands, and this kit. Also, you can check it as often as you desire and experiment with different settings without another trip to the alignment shop.
 
#12 ·
I use the tire seam method,don't even lift the Jeep and never had any wear problems, robncar.I'm too lazy to remove my tires to do your nice alignment as long as my tires wear evenly.Really nice write-up though.:thumbsup: Moderators put it in the sticky!
 
#13 ·
#28 ·
Yep, that is correct, see table below...

If you guys want a visual, I'll make a drawing in my CAD software at work. I can show fractions in 1/64" increments. It's really just trigonometry.
Damn math, it always gets in the way of a good story... :teehee:

Here's a table that shows what happens when you set the bars for 35" tires at 3/16" toe-in for the other common Jeep tire sizes.

Now, I know we can't likely even hold a 32nd of an inch and I used generous rounding, but here you go...
 

Attachments

#20 ·
mrblaine said:
I have an exercise in creative thinking for you. Set your straight edges and mark them for 35's, use that dimension with the 3/16" difference to set the toe in, assume that is in fact correct for 35's. What would change it for 33's, 32's, 31's or any other tire size as long as that is correct for 35's and you used those marks? ;)
I suspect that it would be linear,meaning the toe in would decrease an acceptable amount as the tire size decreased, and the angle front to rear hasn't changed
 
#22 ·
rchase559 said:
What's more important when determine toe: the difference in the distance between the front and back of the tires or their angle relative to each other?
I could be wrong here, but I think what Blaine's saying is that if you used the marks for 35's and set to 3/16", you would find it acceptable with 31's, the angle would be the same, but the toe in would be less with a smaller diameter
 
#30 ·
No, we use 3/16" toe-in for 35's because we don't have a fancy angle finder and that dimension at that distance sets the ANGLE.

If we assume the angle is correct for 35's, then we can mark the same straight edges for any size tire and the angle doesn't change, just the distance between the pairs of marks will. Angle is what we are after, not a dimension.

If you want to know the dimension, set the straight edges for 35's and then lay them out for what ever size tire you want under that, make the marks and measure between them. That will give you what you are after, but it won't be any more accurate than doing it for 35's.
 
#25 ·
zclanton said:
I think we are talking about the same thing, if the angle stays the same, toe in would increase with diameter, say at 1/8" with 31's to 5/32" with 35's (or 3/16" as the op used)
I think so too. I just read and quoted your post before you added more to it.

Robncar: I use a similar method to set toe with just a few differences. The main one is that I support the tape measure body at a height just a hair lower than the height of the bars clamped to the rotors. This helps keep the tape more level and aids in reading the measurement IMO.

It should also be noted that the same tape measures should be used when doing it the way you outlined. Using one that is wider than the other can cause one tape to bow more than the other, creating errors in the measurements.
 
#35 ·
Ok, no visual, but I'll chart it out.
Factory alignment spec is 0.30° +/- 0.06°, toe-in.

28": 0.117 - 0.176 or 4/32 - 6/32
29": 0.121 - 0.182 or 4/32 - 6/32
30": 0.126 - 0.188 or 4/32 - 6/32
31": 0.130 - 0.195 or 4/32 - 6/32
32": 0.134 - 0.201 or 4/32 - 6/32
33": 0.138 - 0.207 or 4/32 - 7/32
34": 0.142 - 0.214 or 5/32 - 7/32
35": 0.147 - 0.220 or 5/32 - 7/32

You can use the Law of Cosines to figure this out for yourselves.

0.188" is within spec for a 30"-45" span, and perfect at 36". For a driveway job using a tape measure, 3/16" is within spec for a 25"-52" span.
 
#33 ·
mrblaine said:
Where you are confusing everyone is using the term "toe-in" as in it changes and it doesn't. The dimension to describe the angle of toe in changes with diameter, but the angle does not.
Precisely what I was trying to articulate, I wrote the angle hasn't changed, and that toe in has because prior to this thread, we had always referred to our toe in value in inches not degrees. . Therefore with a constant angle, toe in value (inches) would indeed increase as tire size increased if all that was changed was tires. Reading back through my post, I can definitely see where my posts weren't clear.