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What did you do to your CJ today?

2585937 Views 29897 Replies 3049 Participants Last post by  USMCCJ7Guy
This thread was floating around in the TJ forum when I was down there......so I'm stealing it.....

What did you do to your CJ today?
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Checked plugs. For some reason cylinder 4 and 5 plugs are too lean for my liking
Both of you guys have really good looking paint jobs. I would love to have mine professionally painted, but I don't know if im willing to drop that much coin to do it. Althought at this point with all the mechanicals being nearly perfect it wouldn't make much sense to put a crappy paint job on it. Might have to splurge.
Both of you guys have really good looking paint jobs. I would love to have mine professionally painted, but I don't know if im willing to drop that much coin to do it. Althought at this point with all the mechanicals being nearly perfect it wouldn't make much sense to put a crappy paint job on it. Might have to splurge.
If you have access to good equipment why not do the paint job yourself? You need clean and dry air to begin with then after that a good spray gun and some hand tools. It's allot of work but if your metal is all in good shape it would help keep it that way for a long time.
Checked tranny fluid. Good there. Took to autozone and had them test alternator and it passed. Still trying to figure out my headlight dimming , voltmeter dropping thing
Brought home my hardtop that was stored at our works warehouse for about 8 years. Plan on refurbishing it with paint and then selling it. It's completely in tact and the rear hatch is not rusted at all and the spring struts still work. Just needs a new rear hatch lock.

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Brought home my hardtop that was stored at our works warehouse for about 8 years. Plan on refurbishing it with paint and then selling it. It's completely in tact and the rear hatch is not rusted at all and the spring struts still work. Just needs a new rear hatch lock.
When you are ready to sell it, let me know. I guess I'm saying "I want first dibs" on your hardtop. The one I have is an early heavy plastic version, and I have already decided I want the version that my 1986 CJ-7 came with. Plus, it would be kinda nice to buy something someone else did the work on for a change...and yours probably has the interior light in the back, which is a feature I want.
Brought home my hardtop that was stored at our works warehouse for about 8 years. Plan on refurbishing it with paint and then selling it. It's completely in tact and the rear hatch is not rusted at all and the spring struts still work. Just needs a new rear hatch lock.
Keith will you be taking the time to document the top work?
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...and yours probably has the interior light in the back, which is a feature I want.
Yes it does, but needs replaced. You can get them from a Chevy pickup supply house for about 20 bucks. They are the same ones Jeep used and are from GM trucks 1960-1972. Can be found here: https://www.classicparts.com/1960-7...I_47alJjH5gIVj4TICh0pyQTqEAkYBiABEgItkvD_BwE#

The one on the hardtop is a little yellowed and old original.

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You can get them from a Chevy pickup supply house for about 20 bucks. They are the same ones Jeep used and are from GM trucks 1960-1972.
One doesn't see old Internationals in junkyards much anymore, but the old International Travelall (sort of like a Suburban) had two of those same dome lights used in CJ7 hard tops.
I finished up mounting the plow. Surprisingly, everything worked. But I do need new load leveler air shocks on the front.
Replaced a/c fuse panel plug terminal and vacuum advance hose which I clipped to one one of the hooks of the factory air cleaner looks good
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Converted my CJ-7 OEM 20 Gal tank to use the YJ Fuel sender system. I converted to in-tnak fuel pump using the NOVAK sender, however it is a pain when you have to change the pump and I have no end of troubles with fuel gauge and those cheap CJ-7 after market senders.

Rebuilt the JY sender since I use a higher pressure pump, also had to lengthen it and shift the pump location so that it sat in the slight depression in the tank (didn't know that was there before), and reshape the float arm. Not super pretty, but came out OK.

Need to get to the station and fill the tank to see if the sender and fuel gauge now work reliably. I have the Speed Hut Jeep guage set, so I can calibrate the sender to the fuel guage.

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Keith will you be taking the time to document the top work?
Probably not. I have yet to finish upholstering my OEM seats for the front on a thread I started awhile back. Too many house projects at the moment.

Hardtop really just needs to be cleaned up and painted, maybe a little repair work around the inner windshield attachment bracket.

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Converted my CJ-7 OEM 20 Gal tank to use the YJ Fuel sender system. I converted to in-tnak fuel pump using the NOVAK sender, however it is a pain when you have to change the pump and I have no end of troubles with fuel gauge and those cheap CJ-7 after market senders.

Rebuilt the JY sender since I use a higher pressure pump, also had to lengthen it and shift the pump location so that it sat in the slight depression in the tank (didn't know that was there before), and reshape the float arm. Not super pretty, but came out OK.

Need to get to the station and fill the tank to see if the sender and fuel gauge now work reliably. I have the Speed Hut Jeep guage set, so I can calibrate the sender to the fuel guage.
This is what I want to do, to feed my warmed-up Mopar 4.0 (4.7) inline six Jeep engine. It's a double upgrade at the same time. Your picture looks like the OEM plastic 20 gallon tank has steel inserts for the new fuel pickup/pump/sending unit. My CJ-7 currently has the OEM 15 gallon steel tank. I know I need to acquire an OEM 20 gallon plastic tank and skid plate. Is the original tank opening (and steel inserts) used when using the Novak pickup? Can you share more info on your conversion? Thanks.
This is what I want to do, to feed my warmed-up Mopar 4.0 (4.7) inline six Jeep engine. It's a double upgrade at the same time. Your picture looks like the OEM plastic 20 gallon tank has steel inserts for the new fuel pickup/pump/sending unit. My CJ-7 currently has the OEM 15 gallon steel tank. I know I need to acquire an OEM 20 gallon plastic tank and skid plate. Is the original tank opening (and steel inserts) used when using the Novak pickup? Can you share more info on your conversion? Thanks.
The Novak in-tank pump uses a modified CJ-7 after-market fuel sender. These units have a round mounting plate and fit in the circular hole and are held in with the large plastic nut (similar to the 15 gallon tank).

For installing the YJ sender, I cut out the hole and drilled the mounting holes then used a Home Depot T-Nut inserts. I used 1/4 nuts so that the mounting screws fit tight against the mounting gasket. I had to grind down the nuts a little so they would not protrude past the top of the tank. I live in California and the gas tank has to have no greater than a certain amount of pressure leakage, so I need a good seal. I have not tested the tank after the mod, but I torqued down the bolts to compress the gasket a little at each bolt point.

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That’s good info, Thanks!
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Spent the weekend prepping the frame for paint and built the paint booth. I also welded up those little stand offs with some bolts and plate steel I had. This allows me to paint the underside of the frame at the same time. Certainly better than waiting and flipping it.

It's not terribly cold in NC, but I am lucky enough to have a mini-split in the garage, so heating and cooling is a thing and I use it all the time (was a great investment!). I'll start heating the garage Christmas day. Thursday morning I will do the final wipe down with SPI 710 followed by spraying the coats of epoxy primer. I'll also be shooting the shackles, sway bar brackets, motor mounts, and other odds and ends.

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Mounted hyd clutch and YJ brake booster/master.





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Started my teardown today...made some good progress.


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