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Josh's 1985 CJ7 Restoration

48349 Views 347 Replies 41 Participants Last post by  bwwhaler
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Hey guys! I am sure you have seen me around here on a few threads but I normally just do a lot of reading on here. I love seeing all of the stuff people are doing with their Jeeps. If I can't figure it out by myself, from the FSM or my Grandfather, I come here. With that said, since I am doing a complete restoration, I figured I can document what I have done now and continue to document. I would like to look back on it some day and I would really like to contribute some help to us CJ folks.

I bought this CJ7 in 2018 that I found on Facebook market place. It was local and the best looking one on Facebook. $2,600 and it was mine! It had issues but I knew it from the start and was willing to fix it. Hard top and pre 1981 hard doors were included along with a box of parts and little trim stuff. It also didn't run when I bought it but I knew what it needed.

About the Jeep:
258 with a T5 transmission and a dana 300, AMC 20 rear axle and a Dana 30 in the front. Pretty much a base Jeep but I am not sure if it had a package on it due to it being repainted a few times. LOTS of rust! Had the nutter bypass done and the cooling system was re-routed... not sure why someone would do that but I guess it got them by. Here are some pictures before the carnage started!

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On the farm where I have hunted for years there has been a trail camera set up for a long time at a creek crossing. The guys nephew owns that camera and I hunt within 100 yards of it. I have killed some nice bucks that he never got a picture of. I have never seen a really big buck cross there either, mainly does and smaller bucks. They seem to avoid it as it's an excellent ambush spot for any predator. Do they know? Nature is amazing.

On a side note about poaching. Not far from here was a game farm you could pay to hunt on, I never have, and the owner bought the exotics for that purpose. It was all fenced, allot of acres. He was having poacher problems at night. The guys doing the poaching were using a spotlight. To make a long story short he shot the spotlight out. The poaching stopped.
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Am I crazy...?

Okay getting back onto Jeep topics...

I need some input from the Jeep Forum guys/ gals... I'm undecided and need some input before I regret my gut decision.

With my body being down to bare metal, I have the option to leave it and fill in the needed areas with filler and leave other areas (spot welds and natural waves) alone. Or I can skim coat the whole body and block sand it to a near perfect flat surface to have the "show quality" paint job.

What I am doing now is just filling in areas where there were dents and areas where I have had to do some welding, which is only one spot. The dents were no bigger than a "door ding", probably done on a trail or maybe from a door. My plan was to not mess with any other areas, which means you will see the natural waves from the stamping process and the original spot welds.

CJs were never perfect from the factory and you saw these imperfections. But you express your thoughts and someone jumps all over you and tells you what needs to be done... More people tell me that I need to make it as straight as possible or I will never be happy with the results.

I want it to look as it rolled off the assembly line and never been messed with, but I also don't want it to look like bad. So my question is, am I making a mistake by not skim coating these areas and giving a better appearance? I would like to know what some of you think.

Thanks!
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What I am doing now is just filling in areas where there were dents and areas where I have had to do some welding, which is only one spot. The dents were no bigger than a "door ding", probably done on a trail or maybe from a door. My plan was to not mess with any other areas, which means you will see the natural waves from the stamping process and the original spot welds.

CJs were never perfect from the factory and you saw these imperfections. But you express your thoughts and someone jumps all over you and tells you what needs to be done... More people tell me that I need to make it as straight as possible or I will never be happy with the results.

I want it to look as it rolled off the assembly line and never been messed with, but I also don't want it to look like bad. So my question is, am I making a mistake by not skim coating these areas and giving a better appearance? I would like to know what some of you think.

Thanks!
IMHO, I like the seeing the small irregularities that came from the factory. The spot metal welds, the slight waves in the sheet metal - they just look authentic, and easy to differentiate from what might be a glass tub. It also tells me that the likelihood of body fillers/bondo being present is low. Just my opinion, though - either way you decide to go, this is your rig, and any decision you make shouldn't have to be defended or second guessed! It's going to be eye-candy once done regardless- :)

Hoov
This is a tough question and one in my mind there is no right answer. The flat sided CJ body is one conducive to the hammer and dolly method of removing dents. That's what I'd do and follow up with spot filler. Get rid of the obvious and ignore the not so obvious defects. The majority of folks won't notice them anyway. I have a friend who spent a ton getting his CJ5's body and black paint perfect. The first time he drove it in the woods he scratched his paint. He spent days rubbing and polishing and then wouldn't drive it again.

A Jeep should be driven and not admired.
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I plan on leaving the OEM ripples or waves, and spot welds visible on mine when I repaint it. I’ll fix the rust and dents, or any damage since it was manufactured, but I will not perfect the flaws from the factory. Back when I had my new 1986 CJ-7, I beat the crap out of it for four years when I was stationed at Port Angeles WA. At the end of that tour, in 1990, I pulled my Jeep into the paint booth, fixed the bent fender, and scuff sanded it before taping it off. I repainted the exterior with the top & steel doors installed, and it turned out real nice. It looked like it was new again, no more scratched paint from running tight trails. It even had an extra ripple & dented windshield frame on one side from the time I rolled it onto its side when it was about four months old.

I say leave the imperfections and wheel it, you can always repaint it or buff out the scratches, down the road if you want it to look good again.

I’ll post a couple pictures from 1987.

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I used to do events just like that in Maryland and Pennsylvania back in the day, Axe. I think I still have a few of those same trophies. The Pumpkin Run, The Ice Breaker, The Falston Mud Hop... ahh the memories.
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I plan on leaving the OEM ripples or waves, and spot welds visible on mine when I repaint it. I say leave the imperfections and wheel it.
The flat sided CJ body is one conducive to the hammer and dolly method of removing dents. That's what I'd do and follow up with spot filler. Get rid of the obvious and ignore the not so obvious defects. A Jeep should be driven and not admired.
IMHO, I like the seeing the small irregularities that came from the factory. The spot metal welds, the slight waves in the sheet metal - they just look authentic, and easy to differentiate from what might be a glass tub. ... either way you decide to go, this is your rig, and any decision you make shouldn't have to be defended or second guessed! It's going to be eye-candy once done regardless
Thanks guys! This makes me feel I'm not so crazy about my gut decision being to leave the waves, ripples, or factory imperfections. @bob4703, I have done most of the hammer and dolly stuff to closest of my ability and I really only have a 4 or 5 bondo spots the rest is scuffed bare metal.
@Axhammer, I would say the only wheeling its gonna do is around the farm AVOIDING MUD HOLES... I've learned with the girlfriends Jeep with mud holes lol
@Hoover7 - You're right, It's my rig and I shouldn't have to defend myself for what I want. I just wanted to make sure my head was on straight and some reassurance that I'm keeping true to what "factory authentic" is supposed to look right.

I could have waited longer for responses but I thought, if three members shared the same opinion, I can see what others will say on here. That's reason #2,598 why I like this site better than facebook groups. Y'all know better!

I mean, lets face it, It's a Jeep... If it was a 1969 AMX, you're damn right it would be laser straight and I wouldn't fret about it. Yes, I want an AMX someday but I dont have deep pockets at the moment :crying:
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I'm with every one else here, leave the factory imperfections. I was going through the same thing with my restoration, but made the decision that everyone else is concluding to. It had those spot welds and waves from the factory, so just leave them.
Falston MD, my old stomping grounds in Harford CO. I couldn’t go to my Moms B-day last weekend in Joppatowne due to this stupid virus.

The good thing about leaving the imperfections is it makes the job much easier. Getting a body panel perfectly straight takes a lot of effort, that means time, and a lot of elbow grease...LOL

Having said that, if you are not a professional, it makes it much easier to achieve professional results. John Strenk just demonstrated this statement, achieving very good results without being a professional auto body technician. His results should encourage anyone contemplating painting their jeep themselves.
Funny, I work in Middle River and live up around Stewertstown, PA, just north of Harford County about a mile over the line......Small World!
Since the OP’s name is Deer Slayer, I’ll comment on hunting northern Harford Co MD. There was a Farm my bow-hunting buddy had permission to hunt, it was on the PA line. It was some of the best whitetail hunting I have ever experienced, that and Millington on the Eastern Shore. This was back in 79-80, right before I enlisted in the Coast Guard in 1981.
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I didn't skim the tub on my CJ but just took care of the places that really needed attention and have been happy with it but then with an OD green paint job not much shows anyway. Some areas are hard to get filler to stay in anyway, like the hood and a CJ hood has a few waves in it. I think what I think really doesn't matter though and I bet what you end up doing will be fine.
scars good. rust bad.
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NEED SOME HELP

Hey all, I flipped the tub over yesterday to spray the braces and structural members under the tub and I found a potential problems and I need some of the experts to chime in.

In the picture below you are looking at the drivers side front (toe board) body mount. There is some cracking that I am addressing but I noticed it looks bent... can anyone show me or tell me if this needs to be level? The passenger side seems to be level but because the driver side has a stiffening rib, it is throwing me off. I can tell on the perch that the washer that is on the body mount has a slight indentation that resembles a dent.

I guess my main question is, do the body mounts need to be close to level or can it vary some? How would one go about pulling that thicker metal back into place?

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I had that problem on mine, except on the passenger side it got bad enough that the mount pushed through the toe board. If you want to replace them, classic enterprises sells new ones

https://www.classicent.com/products/jeep-front-body-support-1976-1995
I had that problem on mine, except on the passenger side it got bad enough that the mount pushed through the toe board. If you want to replace them, classic enterprises sells new ones
I would rather not replace that one at this point but I will definitely consider it if it gets worse. I mean, it isn't off by a lot by just eyeballing it. All of the other body mount areas look fine. I already took the steps and drilled a hole at the end of each crack to stop future cracking. Then took my Dremel tool to cut open a 1/16" slot for the weld to penetrate and flow into. I thought about it more after my initial post and came up with the following

1. find some 1/4" bolts to maybe tack weld onto the toe board and use a slide hammer to manipulate the metal back up, cut the bolt off and grind smooth, weld cracks up.
2. Just weld it up and make a wedge or shim if there is a wobble or misalignment on the body mount heights.

I was all ready to prime the underside today until I saw that last night and I couldn't let that slide. Needless to say, I'm not happy unless it's damn near perfect.
Last night I got the body mount back to a more level state. I ended up welding a bolt onto the body and used a slide hammer to pull it back into place. It took some effort but it wasn't too difficult like I thought it would be. I welded up the cracks, cleaned it all up and put the cavity wax in.

Today, I need to pick up a few things from the store and I could potentially lay down primer on the bottom of the tub. Hopefully I get to this point. more will come soon!

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Last night was the first of the priming stages! Started priming the bottom as it was getting dark and finished with a flashlight in the dark. I didn't want to prime in the garage because the smell transfers right into the house and I feel that is not safe for anyone.

My shipment of undercoating came into today I will undercoat the tub and prepare to flip it over to finish priming! I'm getting excited but I know I just need to pace myself before I make a mistake. I hope this weekend the epoxy primer will be done but that may be questionable for fenders and the grill. They still need some slight work.

I also added something I saw from @weapon. He used those weld on tab nuts for the trans cover. I figured these would work considering those holes were already modified and they worked perfect!

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I also added something I saw from @weapon. He used those weld on tab nuts for the trans cover. I figured these would work considering those holes were already modified and they worked perfect!

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yeah man. Those things are great. I even used a different set for the hardtop mounts. Welded those in under the frame rail.
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This weekend was full of working on the Jeep and getting it in primer before it gets too cold. It was a successful weekend to say the least. Seeing a new color on what seems like a never ending project is the best feeling I've had in a long time. And its only in epoxy primer...

Anyways, like I said, it's in epoxy primer. I used Eastwoods grey epoxy primer and it sprays really nice. I also used the Eastwood Concourse Pro paint gun. I bought the paint gun "kit" which comes with a detail spray gun and a few spray tips. It may have been a little pricy (I paid $300 with tax and shipping) but it was well worth it in my honest opinion. Eastwood has sales on them frequently and that's how I picked it up. The harbor freight purple gun works great but after spraying my dads Jeep M715, we have found the flaws and I didn't want to deal with that on my project. I also got the undercoating on the bottom.

Eastwoods epoxy primer is a 1:1 mix, so I followed the instructions and sprayed at 25 PSI. This was my first time spraying anything large and I had no runs. I surprised myself because I was certain I would have runs all over the place. I had a few bugs get in it, but I expected that for spraying outside.

My plan moving forward is to sand down the small imperfections from the bugs and maybe spray it one more time... still undecided about spraying again in epoxy primer because a urethane primer is next before the base color. Either way, I'm getting super close to color.

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