Dana is right that you need an additional 0.015" shims when you achieve "0" end play. Bearings WILL seat once things are moving and lubricated.
I had shims left over when I rebuilt the Dana transfer case, AMC20 axle and the Dana 30 front axle thinking it was tight enough when we achieved "0" end play. But went back in and added the shims as per manual. It was a tight fit and felt like the bearings or something would break. But after an initial break-in period of a few thousand miles, all the bearings seated as they should and never needed to open up and redo again.
I had shims left over when I rebuilt the Dana transfer case, AMC20 axle and the Dana 30 front axle thinking it was tight enough when we achieved "0" end play. But went back in and added the shims as per manual. It was a tight fit and felt like the bearings or something would break. But after an initial break-in period of a few thousand miles, all the bearings seated as they should and never needed to open up and redo again.