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  Topic Review (Newest First)
02-16-2011 01:40 PM
kashola Nice work.
12-23-2010 10:07 AM
kurtis1971 that looks great.
12-15-2010 10:12 AM
zachk94 Good work... Wish I could do somethin like that!
06-02-2010 07:30 PM
jbeebe nice craftsmanship
10-13-2009 01:54 PM
KDog223 Wow, that turned out really nice! What equipment did you use for welder, notcher, bender, etc?
10-23-2008 12:05 AM
chris87xj really sharp there. thanks for the showing
10-20-2008 09:02 AM
jprs_peeprs Sweet, Awsome....Nice work!

C.
10-19-2008 04:09 AM
yamaguy01 VERY VERY Professional looking! Great job!

Dave
08-25-2008 10:10 AM
Orange_Crush Heck yeah. That cage looks great. Great job!
07-31-2008 11:01 PM
xeastend Great job on the cage, looks awesome.

I'm gonna guess you have your stock tires on so you can fit in your garage? haha
07-21-2008 12:24 AM
Bubba Ray Very Nice!!
12-14-2006 09:12 AM
E_ROCK Used a 2000lb winch in the roof trusses to hoist the cage!



FINISHED PICTURES!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!









12-14-2006 09:11 AM
E_ROCK Windshield spreader bars



The seat mounts for the jeep didn't come out as nice as I wanted, but it will work. The first problem was actually mounting the seats to the cage. I was struggling with how to do it. My first thought was to have two hoops (directly under the seats) that attach to a piece of tube that spans the bottom of the B pillar. It didnít work because of the bend radius of my bending die didnít allow of a good seat attachments. So ended up putting another tube that spanned the width of the jeep right above the tranny tunnel. This also caused some problems because a straight piece placed the seat too high. At the same time, my bender could not bend a curved piece (place the tube lower and bend around the tunnel) because two of the bends were too close. I chose to have the seats a bit higher than the stock ones.

The other problem was to deal with the seat width. The seats have bolster near your shoulders. Which is nice, but the bolster stuck out right by the B pillar hoop (since I didnít angle back). This really limited how far back the seat could travel on the sliders. I have enough legroom for me, but a person with longer legs will not like driving my jeep. The passenger seat was much easier since I can move the seat more inboard.



I put my new harness in the picture for some ďblingĒ factor.


Work has been started on the rear hoop.


I was a little disappointed on the rear hoop. I didnít leave enough room from rear passengers. If you seat in the back seat, you are going to hit your head on the tubing when I hit bumps on the trail. I took a lot of measurements before hand, but I guess I just didnít get it right. I have two 80 degree bends on the hoop and I should have made the bends more like 85 degrees. I also should have made the hoop longer by a few more inches. I thought about making a new hoop for a long time and decided against it. I am running out of time and money. Also, I havenít had a back passenger in about 2 yrs.

I almost got the roof done (do you call it a roof???).




12-14-2006 09:10 AM
E_ROCK A-pillars
The legs where made with two bends in it. I worked my bends from the floor up to the B pillar. The first is 23 degrees to follow the windshield. The second is 67 degrees with 6 degree off axis with the first bend.



The hardest part of the A pillar legs is notching the tube at the B pillar. When I did the second leg, I took more pictures of how this was done. First place a piece of masking tape where the leg will meet up with the B pillar.




Take a small piece of tube and put a piece of steel strap vise gripped to it. The strap will help you position the tube on the curve of the hoop. Eyeball the tube with the tape and tack weld it on the B pillar.





Take your tube master and get the pattern of the notch. It is easier to push the pins with your fingers than sliding the whole pipe master into position. Transfer the pattern to the work piece (A pillar leg). You need to mark the A pillar where you think the notch will be.



A pillar legs


A pillar floor plate. Since this plates sit directly over the boat side rockers, I am not worried about it punching though the floor board, so no lower plate was made.
12-14-2006 09:09 AM
E_ROCK B Pillar was set in and tack welded to floor plate.


After the B pillar was done, I bent a similar hoop that is perpendicular to the B pillar. This hoop followed the body of the jeep with a support on the rear fender wells. I made C pillar plates were made with supports for the hoop.



The C pillar plates will tie into the frame because the sheet metal on the fender is really weak. In order tie into the frame, I ordered some bushing from MORE. It comes with two T bushings, a piece of DOM tubing, 1/2" bolt, and sleeve. I used a couple of shock tabs to weld the bushing to the frame. Remember to make the top and bottom plate different sizes to avoid making a shear plane with the sheet metal.



A picture of the frame tie-in. These things were a major pain in the ***.


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