Main fuel supply line on sending unit/pump assembly -
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post #1 of 1 Old 10-06-2009, 12:59 PM Thread Starter
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1995 YJ Wrangler 
Join Date: Aug 2006
Location: Iowa
Posts: 9
Main fuel supply line on sending unit/pump assembly

I am in the process of installing a new sending unit/pump assembly in my '95 YJ. I mounted the sending unit to the tank just fine, but connecting the fuel hose to the main fuel supply line nipple has been a frustrating chore (to say the least). The steel supply line on the sending unit is visibly larger than the return line next to it. I spent 4 hours (no exaggeration) trying to fit that 5/16" EFI hose onto the supply line. I finally gave up and bought a short section of 3/8" hose and a 3/8" to 5/16" reducer fitting. I know this isn't the stock set-up, but I couldn't, for the life of me, get that 5/16" hose pushed on. Have any of you guys ran into this problem? If so, how did you alleviate the problem?

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