Cooling System

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Coolant level should be maintained at 1/2 inch to 1 inch (hot) and 1-1/2 inches to 2 inches (cold) below the rear of the filler neck surface. If coolant level is low, add correct mixture of Jeep All-Season Coolant or another quality permanent anit-freeze (ethylene glycol) and pure water. Coolant level in the coolant recovery reservoir will vary with coolant temperatures and should be checked only at operating temperatures. At operating temperatures, the coolant level must be at the FULL mark on the reservoir. Do not add coolant unless the level is below the ADD mark at operating temperature.

Cooling System Specifications
Four Cylinder Six Cylinder Eight Cylinder
Radiator Cap Relief Pressure 15 psi 15 psi 15 psi
Thermostat Rating 195° 195° 195°
Thermostat must be open 0.003 inch at 192° - 198° 192° - 198° 192° - 198°
Water Pump Type Centrifugal Centrifugal Centrifugal
Water Pump Drive V-Belt V-Belt or Serpentine V-Belt
Radiator Type Tube & Spacer Tube & Spacer Tube & Spacer
Cooling System Capacities 7.8 quarts 10.5 quarts 14.0 quarts
V-Drive Belt – Angle of V 36° 38° 38°
V-Drive Belt – Width – Top of Groove 0.38 in. 0.391-0.453 in. 0.391-0.453 in.
V-Drive Belt – Type (plain or cogged) plain plain plain
Serpentine Drive – Number of Ribs N/A 6 N/A
Serpentine Drive – Rib Angle N/A 40° N/A
Serpentine Drive – Rib Width N/A 0.14 in. N/A
Core Plug Sizes
Inches Millimeters
Four Cylinder Head (rear inside water jacket) 0.637 16
Four Cylinder Head (rear) 1.9 48.5
Four Cylinder Block (3 on side) 1.6 41.5
Four Cylinder Block (1 on rear) / 1.9 48.3td>
Six Cylinder Head (3 left side) 0.875 22
Six Cylinder Head (rear) 2.0 51
Six Cylinder Block (3 left side, 1 rear) 2.0 51
Eight Cylinder Heads (outer sides, 2 each) 1.0 25.4
Eight Cylinder Blocks (3 each side) 1.5 38.1 0.391-0.453 in.
Eight Cylinder Heads (1 each end) 1.5 38.1

All information listed came from an original 1982 SERVICE SPECIFICATIONS MANUAL for CJ-5, CJ-7, Scrambler, XJ Cherokee, Wagoneer and Jeep Truck.

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