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Unread 08-14-2002, 09:34 AM   #1
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Join Date: Jul 2002
Location: Cincinnati
Posts: 85
Rusted Bolts?

I am trying to replace my muffler and found that some of the screws are rusted on , any creative ideas to get them off???

1998 -TJ Black Sahara
4.0 I-6, D-44 Rear, 3.37 Gears, 5sp
Custom Exhaust (Borla Headers, Dynomax ST)
RE 2" BB w/ OME Shocks
Teraflex QD's
32x11.50x15 GY MTR's
Soft Bikini and Hard Spice,
Pioneer CD/MP3/WMA/XM
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Unread 08-14-2002, 11:11 AM   #2
Jimi Hendrix
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Join Date: May 2002
Location: Illinois
Posts: 69
Well, I feel for you, it ain't goin' to be fun. I'm sure you've already used a lot of WD40, if they are really rusted or get stripped you may just have to get a pair of channel locks and a friend with some muscle to help you out.

Best of luck.
2.5L, automatic, 97 TJ
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Unread 08-14-2002, 11:32 AM   #3
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2004 WJ 
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Posts: 280
Have you tried a really big breaker bar? If you haven't stripped them all to hell yet, try a big breaker bar and really put some torque on them
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Unread 08-14-2002, 11:33 AM   #4
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1999 TJ Wrangler 
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Location: Weare, NH
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If WD-40 doesn't work for you heat 'em up. After first wiping off the excess WD-40, as it is very flammable. A small propane torch should get them to a nice red glow, then take a socket wrench to them. Be careful where you aim the torch.
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