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The NEW Revolution Gear and Axle from 4LowParts.comTHE NEW! VANCO DUAL MODE 15/16″ Big Brake Kit w/BlaEngo winches available at www.rockridge4wd.com! Free shipp

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Unread 02-07-2010, 07:37 AM   #16
BriansCJ
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This is what we need. Some people(like myself), just need some things dumbed down and explained like this.


While you have the diff out, have you considered adding a cheap locker(aussie).

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Unread 02-07-2010, 07:49 AM   #17
purplepig
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sweet! I like how organized you are. I can't wait til you get down to the nitty gritty.
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Unread 02-07-2010, 09:11 AM   #18
TJamz
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Bump for interest! What wheels are those? I also likey!
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Unread 02-07-2010, 09:34 AM   #19
kllrbee
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Very nice attention to detail Marine.
I was at MCRD too and that pic also brought me back for some reason. LOL.

FWIW, I just regeared a couple months ago, but I obviously had it done. I was at the shop for some of the work though (mainly out of interest, and the guy didnt mind me watching). So I asked some questions and picked a little up along the way. Hopefully I can give you some help if you get stuck.
Good luck.
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Unread 02-07-2010, 09:43 AM   #20
RickyZJ
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I dont have a TJ, but this is still very interesting

Good luck
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Unread 02-07-2010, 10:09 AM   #21
Apex
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Subscribed. Planning on tackling this myself soon.
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Finesse in crawling looks way cooler than momentum.
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Unread 02-07-2010, 10:13 AM   #22
Kip03TJ
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ROTFLMAO with the first 2 pics..


This is going to be good
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Unread 02-07-2010, 11:24 AM   #23
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Originally Posted by Kip03TJ View Post
ROTFLMAO with the first 2 pics..


This is going to be good
Yes that was pretty damn funny.
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Unread 02-07-2010, 03:20 PM   #24
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Consider me subscribe and crawled. I would suggest editing the first 2 posts when all is done with the complete writeup. That will allow people to read it easier. Too many of us have subscribed, crawled and said this is awesome.
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Unread 02-07-2010, 03:26 PM   #25
Mattman
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Subscribed. Planning on tackling this myself soon.
x2............
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Unread 02-07-2010, 04:32 PM   #26
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Quick Answers

First, I re-read my post from yesterday - my spelling is awful, grammer not much better. I'll try to improve, but no guarantee's as there is a limited amount of time I can devote to editing before the wife pulls the plug.

I should have been more clear in my introduction. I intend to pull the axles completely to do the regear. I'm expecting multiple iterations to get the set-up right and that should go easier with the axle out.

I like those wheels too! I got the tires & wheels slightly used as a set. They say MB motoring, which I believe is sold at Discount Tire Company.

I'm getting ready to write-up my days work. I have my axle completely disconnected... except for the drive shaft. I think I'm at my first impass.
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Unread 02-07-2010, 05:07 PM   #27
03Jeeper
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Really great start.
Crawled.
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Unread 02-07-2010, 05:21 PM   #28
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Rookie Mistakes

I'm now the owner of a collection of front-end tools. I'll explain how that came to be.



Yesterday, I started to tackle the upper control arms, but decided there was too much steering stuff to let me access the drivers side. The picture doesn't show it that well, but you can at least see that the track bar and the drag link are cluttering that area. That's the upper control arm mount on top of the differential.



As a start, I disconnected the passenger side UCR. The nut came off easily, but I had to bang the bolt out. I used a hammer at first, then used a screwdriver (and hammer) to beat it out of it's hole. The control arm flew up about 4" when the bolt cleared - wasn't expecting that.



To clear the area on the drivers side, I started to remove the track bar at the frame mount. It is attached like the tie rods and, similarly, needs to be pushed out. Sadly, my HF pittman arm remover was way too big to fit on top - kept hitting the top of the mount. A quick trip to Northern tool and I went at it with a pickle fork (see my front-end tool collection).

I beat on the thing pretty darn hard and It wouldn't budge. I was willing to beat hard on the frame mount, but the drag link has a similar connection and how hard would I be willing to beat on that - I'm thinking Pittman's arm wasn't meant to take big lateral loads. So... another shopping trip and I own the other collection of pushers and pullers shown in my tool pic. To add insult to injury, not one of these would fit on that track bar connection - not one!! So I moved on to the drag link.



Turns out that the medium sized pusher (surely not the right name) was perfect, and I quickly had the thing out. (you can move the arm around until you find a place with adequate clearance for the pusher). There's Pittman's arm after having let go of my drag link.



Here's the whole drag link, tie-rod, stabilzer gizmo after I removed It. I think I'll clean it up a bit tomorrow.



One thing I'll say about these tie-rod type connections: they don't push out, they snap out. I put the pusher on top and start applying pressure until a surprising amount of force builds up (making me wonder if I should stop). Suddenly the whole thing lets loose with a snap and the pusher falls to the floor. Doesn't seem dangerous, but can be startling.

Anyway, with the steering gizmo out of the way, it turns out that I could access the control arm without removing the track bar (on which I had wasted a considerable amount of my day, and some $$$ - oh well). So, I removed the drivers side UCA. This control arm was spring loaded also, the picture shows me finnagling the bolt out with my pliers.



Now, the only thing connecting my axle to the jeep is the lower control arms. Or so I think. So I disconnected them. Some LCA have cam-type adjusters, but mine don't so removal was easy. The LCA weren't spring loaded like the uppers.





The springs came out easy enough. I have one jack stand in the middle of the axle and I could almost remove the springs by pushing down on the axle. In the end, I lightly applied a pry bar.



I almost forgot to remove the differential case vent - the rubber tubing. Actually this picture shows the shaft connection to the yoke. The straps are out. I'm thinking a little forward pressure and the shaft will separate from the yoke and take the iron cross piece with it (I'm sure it has a proper name).



But my axle still won't come loose. I pushed it forward; The drive shaft telescoped quite a bit, which caught me by surprise; but no joy. Still stuck on the yoke.

And that's what I did on day 2. I'm gonna seek some advice on what to do about the drive shaft. I clearly don't understand how it is connected to the yoke. As I mentioned earlier, the service manual says to "remove propeller shaft", but I was hoping to just disconnect it at the yoke.

So, a day of rookie mistakes and I didn't quite reach my goal of getting the axle completely out. But, hey, a day working on the jeep beats a day at work. Every time.

I'll post up a different thread asking for help with the drive shaft question.
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Unread 02-07-2010, 05:59 PM   #29
Douglas S.
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It should just pull off. Make sure the u-joint (iron cross shaft) caps don't fall off. Use tape to hold them on once separated from the yoke.
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Unread 02-07-2010, 06:01 PM   #30
Red_
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Use a pry bar to pop the u-joint out of it
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