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Unread 04-16-2013, 06:28 AM   #46
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2006 LJ Wrangler 
Join Date: May 2007
Location: Texas
Posts: 944
I'm working on swapping in a dana 300 with a twinstick. I'm using the flipkit and adapter ring (to attach the Dana 300 to the 6 speed tranny in my LJ) and cable shifters from NW Fab. The combo runs aroud 400 bucks. I also bought the LOMAX 4:1 gear set from JB Conversions. These gears are much stronger than the stock Dana gears and obviously have a lower crawl ratio. Just haven't gotten around to putting it on yet. From asking around I hear the week point will be the output shaft housing. the case it's self is cast so it's strong. FYI

Edit: I also recommend the JB Conversions Twin Stick Ball & Spring Kit, it helps prevent the Dana 300 from popping out of gear which I hear is pretty common.



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Unread 04-16-2013, 08:12 AM   #47
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2001 TJ Wrangler 
Join Date: Jul 2008
Location: 540 of VA
Posts: 817
A 300 is a great case and very strong once the rear output is changed out. There are a few on here that give it a bad name for no reason. When you step up to larger tires 37+, the dana 300 becomes a better choice than your chain driven cases.
Yellow Jeep Member #42
01 TJ, HP 30/Locked, dana44/locked, 4.88's, 4in ProComp Springs, JKS 1.25 bl, JKS Trackbar, Currie Arms, RS9000XL shocks, 35x12.50 MTR Kevlars, 15x8 Soft 8's, Skyjacker Discos, Brown Dog MML, SYE, Smittybilt Rear Bumper/Tire Carrier, Currie Steering, Warn x8000i
03 Jeep TJ, 1 Ton Project. 79 Dana 60/dana 70, 5.9L 360, hiline tube fenders
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Unread 04-19-2013, 11:06 PM   #48
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2003 TJ Wrangler 
Join Date: Apr 2012
Location: north glenn, colorado
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I like the 300 for its smaller size. Longer rear ds shorter front.... sounds good to me
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Unread 04-20-2013, 12:12 PM   #49
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1997 TJ Wrangler 
Join Date: Jun 2010
Location: Richmond KY
Posts: 20
Gentlemen I do apologise for not following through as of yet... I will complete this write up but, I have been on the road for almost a year... I will however have some home time soon...
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Unread 04-26-2013, 04:50 AM   #50
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1998 TJ Wrangler 
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Location: Allegan, Michigan
Posts: 2,997
Here is another option for flipping. http://www.downeastoffroad.com/html/dana300flipkit.htm
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Unread 04-29-2013, 09:45 AM   #51
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1997 TJ Wrangler 
Join Date: Jun 2010
Location: Richmond KY
Posts: 20
That is the kit I installed... It's in the jeep and I've been running it for about a year. Next step is to convert it to cable shifting and add a splash guard to the aluminum lid that I milled for it. It pumps oil up the vent tube even when it's low on oil... I get that fixed and it'll be a perfect case.
husbandjw is offline   Reply With Quote

dana 300 , transfer case , swap
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