Body bolts rusted out - JeepForum.com

 
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post #1 of 13 Old 11-13-2009, 08:21 AM Thread Starter
mcdcrook
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Body bolts rusted out

I bought a pair of Black Mountain Side/Nerf Bars that attach to the body bolts, no drilling required. I went to install them last night but the body bolt was rusted and had worn away the threads, rendering it unable to be screwed back in.

Here's a picture of the body bolt assembly, with the nerf bar attachment: DSC04833 on Flickr - Photo Sharing!

Here's a picture of the body bolt itself: DSC04836 on Flickr - Photo Sharing!

How do I replace this? All the threads are worn almost smooth! Any ideas appreciated.

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post #2 of 13 Old 11-13-2009, 08:34 AM
mrblaine
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Quote:
Originally Posted by mcdcrook View Post
I bought a pair of Black Mountain Side/Nerf Bars that attach to the body bolts, no drilling required. I went to install them last night but the body bolt was rusted and had worn away the threads, rendering it unable to be screwed back in.

Here's a picture of the body bolt assembly, with the nerf bar attachment: DSC04833 on Flickr - Photo Sharing!

Here's a picture of the body bolt itself: DSC04836 on Flickr - Photo Sharing!

How do I replace this? All the threads are worn almost smooth! Any ideas appreciated.
Are you sure you read the directions on how to install that bracket?

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post #3 of 13 Old 11-13-2009, 08:47 AM Thread Starter
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Yes, I'm pretty sure.
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post #4 of 13 Old 11-13-2009, 08:50 AM
mrblaine
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Yes, I'm pretty sure.
Well, if you're sure and that's really the way that bracket mounts to hold a nerf bar, you really should entertain another way of protecting your rockers.

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post #5 of 13 Old 11-13-2009, 08:54 AM
-dirt-
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I'm here in the Gump too, and I have a set of the stock body bolts I'll give you, if you need them. They wont' work with a body lift though, as they are too short. And I can't tell if you have a BL or not from the pics...
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post #6 of 13 Old 11-13-2009, 08:54 AM
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Aside from the mounting....the bolt can be bought at any local hardware store. Take the bolt with you and ask for help matching sizes. Your wanting Grade 8 hardware. It will be yellow in color (yellow zinc plated) Course thread.
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post #7 of 13 Old 11-13-2009, 08:58 AM Thread Starter
mcdcrook
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I don't have a body lift, dirt_j00. I's appreciate the bolts! I'll send you a private message for contact info.

My question is, since the threads are worn out, will I even be able to screw a new bolt in? What do I do if the threads in the undercarriage are crapped out?
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post #8 of 13 Old 11-13-2009, 08:59 AM
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Aside from the mounting....the bolt can be bought at any local hardware store. Take the bolt with you and ask for help matching sizes. Your wanting Grade 8 hardware. It will be yellow in color (yellow zinc plated) Course thread.
Which course... Golf, race, or dinner?

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post #9 of 13 Old 11-13-2009, 09:00 AM
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I knew that was coming.
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post #10 of 13 Old 11-13-2009, 09:00 AM
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Originally Posted by mcdcrook View Post
I don't have a body lift, dirt_j00. I's appreciate the bolts! I'll send you a private message for contact info.

My question is, since the threads are worn out, will I even be able to screw a new bolt in? What do I do if the threads in the undercarriage are crapped out?
I'm wondering why you don't have the stock bolts any longer? Are all the bolts like the one in the pictures?

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post #11 of 13 Old 11-13-2009, 09:05 AM Thread Starter
mcdcrook
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Originally Posted by mrblaine View Post
I'm wondering why you don't have the stock bolts any longer? Are all the bolts like the one in the pictures?
I only removed, the one, so I'm not sure if the others are the same size. Should they be longer? If so, how long is ideal?
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post #12 of 13 Old 11-13-2009, 08:35 PM
mrblaine
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I only removed, the one, so I'm not sure if the others are the same size. Should they be longer? If so, how long is ideal?
It's not the length, it's the style. Factory is a flange head trilobular thread and very high quality.

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post #13 of 13 Old 11-13-2009, 08:43 PM
jdub2k5
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heres how my steps are mounted... please stfu about the body lift


2004 TJ 4.0 5 speed, 2 inch body lift, barricade armor, 4.5 bds lift, 35 mtz, sye, and tons more
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