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06-27-2008, 11:46 PM
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#1
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Will tow
Join Date: Mar 2005
Location: Ft Stewart, Ga
Posts: 9,406
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2.5-4.0 swap is underway!!
OK so few weeks ago I blew my 2nd 4cyl, i decided i was done w/4 bangers so i shopped around and found a 6cyl/5spd trans/t-case/computer/harness for $900 i went and picked it up and started pulling the 4cyl, i don't have pics of me pulling the trans or case but here is some pics of me pulling the 4cyl, here is the link the my photo bucket account since i told my ex GF to take lots of pics, she took over 100 just of me pulling the motor, although i didn't keep all of them,
list of things needed on next page, i will update it as i go
also i know i am to skinny, but not even the Army was able to fatten me up, so deal with it
1st i had to borrow a few factory spares so it would even fit on the trailer,
nice easy unload, just lift trailer w/forklift
the start
even the now ex GF got dirty and helped out (thats my dad i cant thank him enough)
rest is just random stuff we removed, i wont lable it all
yes my dad is sitting up under the jeep
all undone
Last edited by RnEmOvr; 09-27-2008 at 01:24 PM..
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06-27-2008, 11:51 PM
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#2
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Will tow
Join Date: Mar 2005
Location: Ft Stewart, Ga
Posts: 9,406
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06-28-2008, 12:04 AM
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#3
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Registered User
Join Date: Jun 2007
Location: , Arkansas
Posts: 4,032
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Nice pics!
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06-28-2008, 12:09 AM
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#4
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Will tow
Join Date: Mar 2005
Location: Ft Stewart, Ga
Posts: 9,406
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ill let the ex GF know, the only one i took was the one of her, she took the rest
Last edited by RnEmOvr; 10-11-2008 at 01:40 PM..
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06-28-2008, 12:19 AM
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#5
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Savvy Off Road
Join Date: Aug 2007
Location: Tustin, CA - Orange County
Posts: 5,885
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Take the fenders and grill off it will make your life so much easier! How many miles on you new 4.0?
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06-28-2008, 05:46 AM
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#6
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Web Wheeler
Join Date: Feb 2007
Location: Nice
Posts: 1,653
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Cool swap,you won't be sorry.Take lots of pics and include the girlf  anyone ever tell you need a bra?LOL
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06-28-2008, 05:49 AM
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#7
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Registered User
Join Date: Mar 2004
Location: PA
Posts: 509
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I have done this swap. If you have any questions, let me know. For the frame mounts, there are 2 part numbers per side. You will need a total of 4 part numbers for the frame mounts.
Upper left 52058865
Upper right 52058864
Reinforcement left 52058845
Reinforcement right 52058846
provelogear is correct about the fenders and grille. You can remove the whole front clip as one piece. There are 4 bolts on each side of the tub and the one front mount under the grille. You wont need to remove the radiator.
It will be easier to insatll the engine/ trans as a unit. That is how I set my frame mounts.
__________________
97 TJ 4.0, auto, 4.5" RE long arm, 33 " MT/R's on Moabs, 4.10's, 8.8 w/Aussie locker, A to Z rockers, A/A SYE, Warn M8000, Vanco
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06-28-2008, 05:51 AM
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#8
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Registered User
Join Date: Mar 2008
Location: Virginia
Posts: 1,225
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Yeah, definitely remove the grill and the bumper, will make for a much smoother install with all that out of the way. Looks like a fun project, trying to convince my co-worker to get rid of his 4 banger and slide in his LS2 that is just sitting there collecting dust.
__________________
Finally paid off...
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06-28-2008, 08:22 AM
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#9
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Will tow
Join Date: Mar 2005
Location: Ft Stewart, Ga
Posts: 9,406
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i may go ahead and pull dog house since most of my fenders are cut off anyway,
Last edited by RnEmOvr; 06-29-2008 at 08:43 PM..
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06-28-2008, 08:23 AM
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#10
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Will tow
Join Date: Mar 2005
Location: Ft Stewart, Ga
Posts: 9,406
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Quote:
Originally Posted by dodgetk81
I have done this swap. If you have any questions, let me know. For the frame mounts, there are 2 part numbers per side. You will need a total of 4 part numbers for the frame mounts.
Upper left 52058865
Upper right 52058864
Reinforcement left 52058845
Reinforcement right 52058846
provelogear is correct about the fenders and grille. You can remove the whole front clip as one piece. There are 4 bolts on each side of the tub and the one front mount under the grille. You wont need to remove the radiator.
It will be easier to insatll the engine/ trans as a unit. That is how I set my frame mounts.
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i only have the uppers what is the other part you mentioned? i have not seen that in any of the write ups i read
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06-28-2008, 07:52 PM
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#11
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Registered User
Join Date: Mar 2004
Location: PA
Posts: 509
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It is a support for the upper. You definately need them. the upper basically welds to the top of the frame. The reinforcement welds to the upper and the side of the frame. If you have any questions, I can PM my cell number to you if you want. Also you will need to get the steering shaft support that welds to the frame or carefully cut your old one off and move it.
__________________
97 TJ 4.0, auto, 4.5" RE long arm, 33 " MT/R's on Moabs, 4.10's, 8.8 w/Aussie locker, A to Z rockers, A/A SYE, Warn M8000, Vanco
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06-28-2008, 07:55 PM
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#12
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Will tow
Join Date: Mar 2005
Location: Ft Stewart, Ga
Posts: 9,406
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i seen the supports you were talking about, i think i just going to make my own, i will have pics of all the mounts i got in over the last 2 days later
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06-28-2008, 07:59 PM
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#13
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Registered User
Join Date: Jul 2007
Location: Vermont
Posts: 328
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A girl that'll get dirty with you and your Jeep is a girl to hang on to.
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06-28-2008, 08:05 PM
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#14
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Will tow
Join Date: Mar 2005
Location: Ft Stewart, Ga
Posts: 9,406
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she got mad when i blew the motor, not cause it means its pushing the wedding back, but cause she wants to go wheeling that bad
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06-29-2008, 08:42 PM
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#15
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Will tow
Join Date: Mar 2005
Location: Ft Stewart, Ga
Posts: 9,406
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Last edited by RnEmOvr; 06-29-2008 at 08:52 PM..
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