Vortec into my Scrambler - JeepForum.com

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post #1 of 41 Old 12-25-2008, 02:33 PM Thread Starter
jeepinarkansas
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Vortec into my Scrambler

Here is a few shots of the 2003 5.3 Vortec that is going in my 1982 Scrambler. More to come soon.
[IMG][/IMG]
[IMG][/IMG]
[IMG][/IMG]


1982 Jeep Scrambler
5.3 Vortec
SOA on 37s
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post #2 of 41 Old 12-25-2008, 04:00 PM
BESRK
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Oooooooooo.... this is gonna be good.

'80 CJ5 w/AMC360, T176, D44 w/Detroit 4.56, RE 4" YJ lift and 35s..


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post #3 of 41 Old 12-26-2008, 08:34 AM Thread Starter
jeepinarkansas
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I cant wait to get started. I have found the company that I am going to use to cut down the harness. Its www.lt1swap.com. I have decieded to ditch the drive by wire throttle and pick up a 99-02 throbble body with mechanical linkage. I was going to use M.O.R.E motor mounts, but they dont make them for the new vortec bolt patterns. So it looks like Novak for the mounts. I am still tossing around which tcase to use. keeping it all chevy and saving the $500 for a hunk of aluminum to adapt my dana 300, or biting the bullet and getting the adaptor and twin sticking the dana 300. I know what the consensus here will be. To keep the 300, or sell it cheap to one of you guys. I am pulling the 4.2 this weekend so I will make some progress on it soon.
Jake

1982 Jeep Scrambler
5.3 Vortec
SOA on 37s
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post #4 of 41 Old 12-26-2008, 09:32 AM
Hardy350
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1978 CJ7 
 
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Hi,
i have the same project in the future,i will swap a 2003,6,0 Vortec in my CJ-7...will you ran with headers or oem exhaust manifolds? What for a trans will you bolt behind?

Hardy
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post #5 of 41 Old 12-26-2008, 01:21 PM
CJeep
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I'm keeping an eye on this one too. For sure this is my next project. But I'm keeping my NV4500, so no tranny issues.

'82 Scrambler - NV4500/4.5" lift/33" Toyo MTs/4.0/twin stick, and my windshield washers work! Full 1/2 cab Cage

2004 Grand Limited 4.7 HO - OH Boy!

2010 Grand Laredo 5.7 Hemi - SICK - work vehicle -gone - replaced by an 08 Tahoe - nice ride.

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post #6 of 41 Old 12-26-2008, 01:45 PM
Curt Reinhardt
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Quote:
Originally Posted by Hardy350 View Post
Hi,
i have the same project in the future,i will swap a 2003,6,0 Vortec in my CJ-7...will you ran with headers or oem exhaust manifolds? What for a trans will you bolt behind?

Hardy
The 6 ltr Vortec is an amazing engine. I have one in my 2001 2500HD GMC. If I were ever going to put something other than an AMC in my CJ-5 it would be the 6 ltr Vortec. Please - keep us posted when you do it!

Last edited by Curt Reinhardt; 12-27-2008 at 06:03 AM.
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post #7 of 41 Old 12-26-2008, 02:14 PM Thread Starter
jeepinarkansas
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Quote:
Originally Posted by Hardy350 View Post
Hi,
i have the same project in the future,i will swap a 2003,6,0 Vortec in my CJ-7...will you ran with headers or oem exhaust manifolds? What for a trans will you bolt behind?

Hardy
Make sure you get the gas pedel and tach module from the donor vehicle if is the drive by wire throttle. I am going to run a 4l60e tranny with my dana 300 transfer case. I will probably run camero manifolds, i've heard they hug the block quite a bit.

1982 Jeep Scrambler
5.3 Vortec
SOA on 37s
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post #8 of 41 Old 12-26-2008, 02:34 PM
Hardy350
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I have a Th700r4 and a Dana 300 behind, the Motor is convert for cable throttle.Its very difficult to find parts for the engine in Germany...my engine is still in a Wood overseas box in santa barbara,ca and waiting for shipping,i hope i can begin with swap in end of february....sorry for my bad english
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post #9 of 41 Old 12-26-2008, 09:16 PM
green cj 78
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I'm hoping to get my 5.3 vortec running in March or so. Its been a long going project and been more expensive than I thought. I also got side tracked and began doing other stuff too.

78 CJ7
5.3 Vortec, T18, Dana 20, AMC 20, Dana 30
97 XJ 2wd POS.
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post #10 of 41 Old 12-27-2008, 10:58 AM Thread Starter
jeepinarkansas
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Quote:
Originally Posted by green cj 78 View Post
I'm hoping to get my 5.3 vortec running in March or so. Its been a long going project and been more expensive than I thought. I also got side tracked and began doing other stuff too.
What problems have you run into?

1982 Jeep Scrambler
5.3 Vortec
SOA on 37s
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post #11 of 41 Old 12-27-2008, 01:09 PM
kickingprop
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Quote:
Originally Posted by jeepinarkansas View Post
What problems have you run into?
Some issues I ran into with the 5.3/4L60E/D300 driveline:

Drivers side header (which supposedly should fit) had to be torched a bent just a bit to get out of the path of the steering shaft on my CJ7 (which I assume would be the same front end as a CJ8)

The transmission pan on the 4L60 had to be "modified" a bit to clear the front driveshaft. not sure if this can be averted by other means but it worked out OK for me.

Other than that the only issues I ran into were tracking down a few vacuum leaks on things I wasnt using (EGR, Brake Booster vacuum connection on the back of the engine).

Good luck and I cant wait to see it progress! You're going to love that engine, I can guarantee you that!

1985 CJ7 Project
Phase One : 5.3L Vortec/4L60E, Moser axles for AMC20, Twin Stick'd Dana300 - Completed
Phase Two: Bedliner, Rollcage, Seats, BESRK Rear Bumper w/ tire swing, Soft Top, and a few other goodies - Mostly Complete
Phase Three: Waggy 44 front, Scout D44 Rear, 4.56's, ARB's (F/R) SOA with YJ Springs, 35x12.50x15 BFG MT - Not Even Close to beginning

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post #12 of 41 Old 12-27-2008, 01:12 PM
kickingprop
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oh after the torching and modifying a brand new header to make it fit without restricting exhaust flow, I contacted novak and they say they have a rear drop header that wont interfere with the steering and will also clear the motor mounts without any problems...wish I had known that earlier. That might be worth looking into

1985 CJ7 Project
Phase One : 5.3L Vortec/4L60E, Moser axles for AMC20, Twin Stick'd Dana300 - Completed
Phase Two: Bedliner, Rollcage, Seats, BESRK Rear Bumper w/ tire swing, Soft Top, and a few other goodies - Mostly Complete
Phase Three: Waggy 44 front, Scout D44 Rear, 4.56's, ARB's (F/R) SOA with YJ Springs, 35x12.50x15 BFG MT - Not Even Close to beginning

Also a mostly rust-free 1970 Scout 800A That I'll get to start working on someday...

Quote:
Chrome won't get you home...BUT Rattle Can Black may just get you back"
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post #13 of 41 Old 12-30-2008, 11:16 AM
Redmanchew
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Good luck man... looks awesome...
May want to check into fuelinjectionspecialist for the harness work also. they did my and it was great. I sis not have any of the throttle issues though, mine just hook up and run.
Final two cents.... Forward and to the driverside is the only way to go!!! if you dont understand what that means yet, you soon will.

1982 CJ-7 2003 4.3 chevy vortec, 4L60E, Clocked Dana 300 35 x 12.5 x 15 KM2 on Cragar 399's. Vanco Brake Booster. Power steering conversion. Warn front and rear bumpers with swing away. Moser 1 piece rears. Rear OX.

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To reiterate for the 1,067th time, when towing...
remove rear axle, xfer in N, trans in 5th, remove neg batt cable, key to Run and go??
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post #14 of 41 Old 01-15-2009, 07:15 PM Thread Starter
jeepinarkansas
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Quote:
Originally Posted by Redmanchew View Post
Good luck man... looks awesome...
May want to check into fuelinjectionspecialist for the harness work also. they did my and it was great. I sis not have any of the throttle issues though, mine just hook up and run.
Final two cents.... Forward and to the driverside is the only way to go!!! if you dont understand what that means yet, you soon will.
good advice. Thanks. I am using the Novak mm so once I get my forward to back location then I will adjust to the drivers side as close to the steering shaft as possible. Progress has been slow do to funds, planning and life. Here is a few shots of whats happened recently. Out with the old.
[IMG][/IMG]
[IMG][/IMG]
DRAFT BEER makes a swap easy and fun.
[IMG][/IMG]

1982 Jeep Scrambler
5.3 Vortec
SOA on 37s
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post #15 of 41 Old 01-15-2009, 08:12 PM
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Is that a commercial or homebrew keg? I'm sippin' on a Belgian Double Blonde I threw together around T-Day that came out great. By the way, where in AR? Wife is from LR and still has family in Conway. I have an appreciation for your lakes and hills even if the water lacks salt. Sure wish we had the hills for Jeeping.........

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