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-   -   Project "Chaos" (http://www.jeepforum.com/forum/f8/project-chaos-523991/)

tsujeeper 02-23-2008 10:53 AM

Project "Chaos"
 
Well I told myself I wouldn't start a build thread but I think it's the only way I'll remember to take pictures regularly. I only work on this on the weekends so don't expect updates all the time. I took about 4 weeks off from the camera so there will be a big gap in the pics but I'll try my best to take regular pics. If there's anything you want to see let me know and I'll do my best to get a picture.

A lot of the pics I initially took during tear down were for my reference so they aren't really exciting. Some of the pics are a little blurry b/c I had my camera on the wrong setting at the time. From now on I'll try to take more 'in process' shots so they're a little more interesting. Feel free to ask questions!

It started off life as a '79 CJ-7 basically stock with a 304/t150/d20.

I'm going full width 3/4 ton Chevy axles. Dana 44 in the front, 14 bolt full-floater in the rear with discs all around. AMC 401 mated to an NP435 and a Dana 300. :2thumbsup:

tsujeeper 02-23-2008 10:57 AM

Some pictures when it was first pulled in the garage for teardown...
http://i258.photobucket.com/albums/h...r/DSC00851.jpg

http://i258.photobucket.com/albums/h...r/DSC00856.jpg

http://i258.photobucket.com/albums/h...r/DSC00860.jpg

http://i258.photobucket.com/albums/h...r/DSC00872.jpg

http://i258.photobucket.com/albums/h...r/DSC00887.jpg

http://i258.photobucket.com/albums/h...r/DSC00890.jpg

http://i258.photobucket.com/albums/h...r/DSC00902.jpg

tsujeeper 02-23-2008 11:00 AM

Mid tear down...

http://i258.photobucket.com/albums/h...r/DSC00945.jpg

http://i258.photobucket.com/albums/h...r/DSC00944.jpg:shhh:

http://i258.photobucket.com/albums/h...r/DSC00950.jpg

tsujeeper 02-23-2008 11:03 AM

The frame rot...

http://i258.photobucket.com/albums/h...r/DSC00918.jpg

http://i258.photobucket.com/albums/h...r/DSC00991.jpg

http://i258.photobucket.com/albums/h...r/DSC00987.jpg

http://i258.photobucket.com/albums/h...r/DSC00982.jpg

http://i258.photobucket.com/albums/h...r/DSC00985.jpg

tsujeeper 02-23-2008 11:05 AM

Just some random pics with the body off the frame...

http://i258.photobucket.com/albums/h...r/DSC00964.jpg

http://i258.photobucket.com/albums/h...r/DSC00957.jpg

http://i258.photobucket.com/albums/h...r/DSC00960.jpg

http://i258.photobucket.com/albums/h...r/DSC00954.jpg

tsujeeper 02-23-2008 12:01 PM

Some pictures of my frame repair...

http://i258.photobucket.com/albums/h...r/DSC01041.jpg

http://i258.photobucket.com/albums/h...r/DSC01066.jpg

http://i258.photobucket.com/albums/h...r/DSC01071.jpg

http://i258.photobucket.com/albums/h...r/DSC01074.jpg

The fish plates I made

http://i258.photobucket.com/albums/h...r/DSC01090.jpg

The old compared to the new, I think it'll be a little stronger

http://i258.photobucket.com/albums/h...r/DSC01102.jpg

The 3/16" thick crossmember I made out of some 4" square tube...

http://i258.photobucket.com/albums/h...r/DSC01067.jpg

tsujeeper 02-23-2008 12:05 PM

These pics are still kind of blurry, I'll have to mess with my camera some more. It's really sensitive to shaky hands.

Anyways, let me introduce you to some of my friends who help me out...

Mr. Miller
http://i258.photobucket.com/albums/h...r/DSC01095.jpg

Mr. Torch
http://i258.photobucket.com/albums/h...r/DSC01097.jpg

And finally Mr. Coors who is to blame for some of the not so perfect work done by Mr. Miller
http://i258.photobucket.com/albums/h...r/DSC01105.jpg

tsujeeper 02-23-2008 12:08 PM

Here are some pics of the new tub, it's been on once to mock up the new body mounts, it'll be back on by the end of the weekend for some more mocking and head scratching. It's also completely rust free! :thumbsup:

http://i258.photobucket.com/albums/h...r/DSC01092.jpg

http://i258.photobucket.com/albums/h...r/DSC01094.jpg

tsujeeper 02-23-2008 12:23 PM

Here are some pics of the front end. BTF full width kit, Redneck Ram hydro assist (haven't gotten the ram mocked up yet), YJ springs.

http://i258.photobucket.com/albums/h...r/DSC01077.jpg

http://i258.photobucket.com/albums/h...r/DSC01078.jpg

http://i258.photobucket.com/albums/h...r/DSC01079.jpg

And some overall shots of the rolling chassis
http://i258.photobucket.com/albums/h...r/DSC01083.jpg

http://i258.photobucket.com/albums/h...r/DSC01084.jpg

http://i258.photobucket.com/albums/h...r/DSC01089.jpg

The 401 long block waiting on brown Santa to bring the rest of his clothes
http://i258.photobucket.com/albums/h...r/DSC01099.jpg

Some pictures of my parts piles. The tarp blew off my pile sometime during the week so I'm waiting on the ice to thaw before I cover it back up.

http://i258.photobucket.com/albums/h...r/DSC01107.jpg

http://i258.photobucket.com/albums/h...r/DSC01109.jpg

My old axles and my 'new' rims. You can also see the 3/16th inch sheet I cut the frame repair patches out of.
http://i258.photobucket.com/albums/h...r/DSC01112.jpg

tsujeeper 02-23-2008 12:27 PM

Now you're pretty much caught up. Yeah I know I skipped a lot like rebuilding the axles, putting on the new body mounts, putting the high steer arms on and making the tie rod and drag link but I don't have any pictures of that. Like I said from here forward I'll try to take regular pictures of the Jeep as it gets built up.

Any questions? Good. I'm heading back to the garage! :thumbsup:

tsujeeper 02-23-2008 07:06 PM

Well I finished the frame repair on the rear today. Got all 4 fish plates on and the plug welds ground down smooth. Also got the gas tank hung. I chopped up the mounts on the tank so I could move the tank back about an inch into the recessed area I made on my crossmember. The tank is 23.1 gallons IIRC. It's made out of 1/4" steel so no need for a skid plate. :thumbsup:

http://i258.photobucket.com/albums/h...r/DSC01114.jpg

Might be able to put the axle on the rear perch holes to gain another inch of wheelbase. I'll have to wait and flex it out to see.

http://i258.photobucket.com/albums/h...r/DSC01119.jpg

You can see where I tucked it back into the x-member.

http://i258.photobucket.com/albums/h...r/DSC01115.jpg

tsujeeper 02-23-2008 07:15 PM

She's just begging for the tub...
http://i258.photobucket.com/albums/h...r/DSC01126.jpg

Tub on the frame!
http://i258.photobucket.com/albums/h...r/DSC01128.jpg

I think it's almost time to go cruising! :laugh:
http://i258.photobucket.com/albums/h...r/DSC01132.jpg

It's going to be WWWWIIIIIIDDDDDEEEEEEE!
http://i258.photobucket.com/albums/h...r/DSC01153.jpg

CJeep 02-24-2008 05:40 AM

Looks killer so far.

bluwtrsurfr 02-24-2008 06:25 AM

its looking great, keep it up!

high51977 02-24-2008 07:59 AM

some nice work on the frame there gonna be a good looking ride


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