Power Steering rebuild? - JeepForum.com
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post #1 of 3 Old 10-09-2003, 09:14 PM Thread Starter
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Posts: 35
Power Steering rebuild?

My power steering gearbox is leaking so badly, I just let it leak out and just took the PS belt off. I know I can get a rebuild kit for it. How hard of a job is that? A new/reconditioned gearbox is a good bit more expensive than a rebuild. Should I attempt the rebuild or buy a new one? I'm all about saving a buck if it's not a royal pain to rebuild.

'78 CJ7 - 304 - Hooker Headers/Sidepipes
TH400/QuadraTrac, B&M shifter (sold spring '04)

'04 Sahara - I6, 5spd bone-stock...
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post #2 of 3 Old 10-10-2003, 08:24 AM
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1978 CJ7 
Join Date: Jan 2003
Location: Lancaster
Posts: 1,763
the big problem can be getting the pitman arm off they can be very tight after that the seals can be a pain but done with most hand tool

1978 cj-7 had since 1979
401 .030 over- full floating flat top pistons
crower solid cam 292 dur .500/.510 lift
turbo 400 tranny 2500 stall
model 20 transfer case
aj delux glass body
4" lift
dana 30 frount
dana 44 rear
4.56 gears

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13.461 @ 92.45 mph on 37" super swampers on 1/4 mile
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post #3 of 3 Old 10-10-2003, 08:24 AM
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First figure out where it's leaking from. In my case it was the input shaft seal. I fixed it a few months ago I just bought the seal kit from Autozone for like $10.

First, remove the big snap ring on top.

Then there's a rubberized dust shield that you have to pry out. There should be a new one in the seal kit.

Now you're finally to the seal. Take a small nail and drive it through the metal part of the seal - not too deep though.

Next, take a screw and screw it into the hole so it has a good grip.

Now, grab the screwhead with some pliers and you can pull the seal out.

Installation is the reverse, without the nail hole and screw.
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