Old Man EMU 2.5" YJ to CJ Suspension Install - Page 11 - JeepForum.com

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post #151 of 1057 Old 08-08-2011, 07:29 AM Thread Starter
Matt1981CJ7
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Originally Posted by commadore64 View Post
An hour and a half to grind the top off of each pressed in bolt and beat the heck out of it with a small sledge and punch... but finally got them all out. BTW Matt, did you get your shims turned around on the front spring packs? Is that gonna work for you?

I'm surprised you had to grind the heads off. I just stuck mine in a bench vise and whacked the bolts stiffly with a big mallet. They popped right out. Anyway, I'm glad you got them out.

We had company arrive on Saturday, here for a week, so I probably won't get to the shims until next weekend. I'll report back when I do.

In the meantime, I hope the rest of you will keep this thread going with pictures and descriptions of your progress.

Matt

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post #152 of 1057 Old 08-08-2011, 10:00 AM
85LaredoCJ7
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You are putting in shims? What happened to rotating the ones that are already there?
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post #153 of 1057 Old 08-08-2011, 10:28 AM Thread Starter
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You are putting in shims? What happened to rotating the ones that are already there?
That's what I meant, sorry for my poor wording.
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post #154 of 1057 Old 08-08-2011, 11:09 AM
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Matt, now that you have house guests for a week, put them to work on the Jeep!! The old saying of "many hands makes easy work" holds true!

1985 CJ-7, fuel injected 258, 2.5" Rubicon Express Extreme Duty Lift, 1" Body lift, Crabtree Shackle Hangers, T-5, Dana 300 w/ 4:1 Teralow kit, Dana 30, AMC 20 w/1 piece axle, 3.73 's with Detroit Truetrac front and rear, riding on 32x11.5x15" Cooper Discoverer STT mud terrains
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post #155 of 1057 Old 08-08-2011, 02:17 PM
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Thanks Matt... I did look at the Quadratec link but those plates have only one stud... I am trying to find out if I can get them with two studs already welded on. Per previous posts, I am now checking with BDS. I'll post what I find out for others if I find them.
Update on the front spring plates. Contacted BDS last week... guy there said 'yeah, sure we have them, but you have to order from one of our distributors and I can't give you a part number.' Called their distributor in Jacksonville who inturn called BDS again and tells me BDS has never had that part... WTF! So now I am back to square one... guy from Jacksonville is going to look into making a set for me so we will see how far I get with that.

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post #156 of 1057 Old 08-08-2011, 08:22 PM
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post #157 of 1057 Old 08-08-2011, 09:28 PM
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Thanks ErikEastman, but I really don't need the skid plate design. I was hoping to find the 'standard' ones like in the picture on 4wd's website. I think the skid plate design is really cool but overkill for my application. When the guy from Jaxs said he could fabricate a set, I thought sure... take a look and give me a price... what's the harm... the guys trying to help me out. Depending on what he says, I may end up with the skid plates after all... just doing my research and weighing the options.

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post #158 of 1057 Old 08-09-2011, 06:52 AM
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It's not really overkill when there is not that many 2.5" plates with two studs on them available for doing this conversion on your Jeep.

Your other option might be to get a set of the YJ plates and have shock studs welded to them.
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post #159 of 1057 Old 08-09-2011, 07:18 AM
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As I said before, don't base your choice off the pictures shown on a website or in a catalog. Many pics are misleading or flat out incorrect. Call and verify things straight from the horses mouth to make your part choices.
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post #160 of 1057 Old 08-09-2011, 07:23 AM
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Your other option might be to get a set of the YJ plates and have shock studs welded to them.
Yeah, that's what the guy in Jaxs is going to look at for me... he said he had a YJ he may be able to rob some parts from.

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post #161 of 1057 Old 08-09-2011, 07:46 AM Thread Starter
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commadore64,

Although my experience with 4WD wasn't great, I had no issues with their hardware, just the shocks.

Why don't you buy this:

http://www.4wd.com/Jeep-Lift-Kits-Je...t_pn=BSS4WD683

...and be done with it? You'll need every one of those parts, anyway, and I doubt it's going to be much cheaper to part it out separately, even if you can find it all.

Matt
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post #162 of 1057 Old 08-09-2011, 07:56 AM
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commadore64,

Although my experience with 4WD wasn't great, I had no issues with their hardware, just the shocks.

Why don't you buy this:

http://www.4wd.com/Jeep-Lift-Kits-Je...t_pn=BSS4WD683

...and be done with it? You'll need every one of those parts, anyway, and I doubt it's going to be much cheaper to part it out separately, even if you can find it all.

Matt
Already purchased the busings and sleeves. Got Crabtree hangers on the way. Gonna use the stock CJ rear spring plates. $363.99... no thanks. BTW, the guy I spoke with at 4wd said that was their last kit and could not get any more.

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post #163 of 1057 Old 08-09-2011, 08:44 AM Thread Starter
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Already purchased the busings and sleeves. Got Crabtree hangers on the way. Gonna use the stock CJ rear spring plates. $363.99... no thanks. BTW, the guy I spoke with at 4wd said that was their last kit and could not get any more.
Your choice.

All I ask is we don't convolute this thread too much with your personal treasure hunt for individual parts.

I'd like to keep the focus on install issues, and post install fine-tuning and performance.

Matt
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post #164 of 1057 Old 08-10-2011, 01:25 AM
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Your choice.

All I ask is we don't convolute this thread too much with your personal treasure hunt for individual parts.

I'd like to keep the focus on install issues, and post install fine-tuning and performance.

Matt
Yeah.....what he said. Will have more stuff posted up soon...

The Dude abides....
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post #165 of 1057 Old 08-10-2011, 01:15 PM
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Ok.....a small snag.....the Big Daddy steering box brace will not line up with the appropriate holes on the side of the frame due to the spacer needed between the frame and new hanger. So, back to the OE brace/bracket. So, with that being said, I now have a Big Daddy brace with all of the hardware for sale for $90 plus shipping.

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