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Unread 08-25-2010, 02:47 PM   #1
Jim1611
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Jim's 85 CJ7 rebuild

After years of owning other kinds of 4 wheel drives and always wanting a Jeep I finally bought one about 10 years ago. It was a typical rust bucket. As bad as the body was rusted the frame only had some rust in the rear cross-member area. I drove it and worked on it for about 3 years and finally decided to take everything apart and start from the ground up.

I got the frame sandblasted and painted after making repairs that need to be made. Acquired a Ford T-18 and an Advance adapter to mate it to the Dana 300. My intentions were to rebuild a 302 that came out of a 68 Mustang but I bought a 95 5.0 HO from a salvage yard. I also wanted lower gears and some kind of lockers but really didn't want to put the money into the factory axles so I bought Ford 9" front and rear housings from Currie. That's about where I stopped about 4 years ago. Since then it has been taking up room in the shop. Last year I joined this forum and that really got me interested in the Jeep again. Now I've started working on it as time and money permit.

Anyway I figured I'd start a build thread on here. Here's some pictures of what things look like back when I took it apart.

picture-001.jpg   picture-002.jpg   picture-003.jpg  
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Unread 08-25-2010, 02:51 PM   #2
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Here's how it sits today. The tub pictures are of a 94 YJ that I got this spring that I'll be using instead of the CJ tub.
100_0119.jpg   100_0120.jpg   100_0122.jpg   100_0071.jpg   100_0072.jpg  

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Last edited by Jim1611; 08-25-2010 at 03:44 PM..
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Unread 08-25-2010, 03:14 PM   #3
4lowherewego
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glad you started back up on the rebuild. I really like those tires!
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Unread 08-25-2010, 04:30 PM   #4
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I'm at a point now where I really want to get the front axle completed so I have a rolling chasis and then make the changes to the frame so the YJ tub will fit. Here's the axle housing and what stage it's in as of today, just waiting to have some extra money to buy the gears, locker, and axles. Those are the biggest expense left on that.
100_0117.jpg   100_0106.jpg  
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Unread 08-25-2010, 04:32 PM   #5
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First in!!!

Another great build to follow and a cool shop to drool over

It also looks like you have enough land to setup a gun range
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Unread 08-25-2010, 04:32 PM   #6
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Originally Posted by 4lowherewego View Post
glad you started back up on the rebuild. I really like those tires!
Thank you!
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Unread 08-25-2010, 04:44 PM   #7
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First in!!!

Another great build to follow and a cool shop to drool over

It also looks like you have enough land to setup a gun range
You guessed the shooting thing right Dave. Here's the bench and backstop. That's 100 yards and the backstop can be used up to 375 yards. I need a more portable bench for that. Another project. I'll never get done.
100_0123.jpg  
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Unread 08-25-2010, 05:21 PM   #8
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You guessed the shooting thing right Dave. Here's the bench and backstop. That's 100 yards and the backstop can be used up to 375 yards. I need a more portable bench for that. Another project. I'll never get done.
I am so glad you decided to do this. You started out really well with some good parts, and everyone can learn from you. I have had the pleasure of dealing with Jim on a more personal level, and I can tell you he is a talented machinist. I think your shooting rest is suitable for punt guns and 6 pounders, however! It probably won't wobble any. Glad you're IN... Subscribed!!
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Clay's Build Thread
http://www.jeepforum.com/forum/f8/cl...hread-1061897/
Scott's Build Thread
http://www.jeepforum.com/forum/f8/sc...5-cj7-1147913/
Fallon (and Dad) Build Thread
http://www.jeepforum.com/forum/f11/f...-okee-1445206/
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Unread 08-25-2010, 07:34 PM   #9
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Now I am so dang jealous it is not even funny...my closest of two crappy shooting ranges is 30 miles away, my gun club is 96 miles away
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Unread 08-25-2010, 07:54 PM   #10
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Glad you got started back up. It's always nice to see what everyone else is doing for ideas. I have a CJ5 but military and time is not on my side to getting her done. Just enjoy driving her when I can. Keep it up and where from MO are you from?
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Unread 08-25-2010, 08:24 PM   #11
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Dude this looks like a great build. You got some nice quality parts there! Wish I had the dough to get some nice built axles that I never have to worry about. And I want a T18a so bad with the 6.32 first gear and mate it to the D300 with a 4:1 terra low kit. I think it gives a 98 crawl ratio in first gear with 4.56 gears lol.

I might have to stick to just upgrading my stock stuff, but I think it'll do for what I'll be doing with the jeep.

Are you running the axles full length or are they stock CJ width?

I would love to have you document your build on my website North East FL 4x4
I should be ready to shoot the Chassis Saver in the next couple days. It's been raining like crazy though, I hope to see your progress on my site, but I'll be watching it here too.
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Unread 08-26-2010, 12:17 AM   #12
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Sure wish I had a set of 9" axles under mine. Oh, and a shooting range in my backyard. I haven't shot my guns in almost 6 years.
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Unread 08-26-2010, 06:48 AM   #13
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Originally Posted by jdmartie View Post
Glad you got started back up. It's always nice to see what everyone else is doing for ideas. I have a CJ5 but military and time is not on my side to getting her done. Just enjoy driving her when I can. Keep it up and where from MO are you from?
Thanks for the encouragement. I had a friend wanting to buy everything I had laying around last year and considered selling the Jeep and parts to him but decided against it. Besides you never get any where close to what you have invested and if I had sold it I'd be back looking for another Jeep to start over on.

I live in northeast Missouri, about 30 miles southwest of Hannibal. Perry is the name of the town. Little farming community. You from Missouri? I take it you're in the military. Thanks for taking care of our country if that's the case.
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Unread 08-26-2010, 06:58 AM   #14
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Quote:
Originally Posted by FamillyCJ7 View Post
Dude this looks like a great build. You got some nice quality parts there! Wish I had the dough to get some nice built axles that I never have to worry about. And I want a T18a so bad with the 6.32 first gear and mate it to the D300 with a 4:1 terra low kit. I think it gives a 98 crawl ratio in first gear with 4.56 gears lol.

I might have to stick to just upgrading my stock stuff, but I think it'll do for what I'll be doing with the jeep.

Are you running the axles full length or are they stock CJ width?

I would love to have you document your build on my website North East FL 4x4
I should be ready to shoot the Chassis Saver in the next couple days. It's been raining like crazy though, I hope to see your progress on my site, but I'll be watching it here too.
Thanks for the compliments! The axle housings are standard CJ width. It's not the housings that cost so much but what goes inside. I called Currie, Randy's, and several other drivetrain places and they all wanted anywhere from $1200.00 to $1500.00 just for the gears, locker, and drop out housing. Then for the front end you have to buy the inner axles. In looking back, especially after watching the builds on here, I kinda wish I'd have left the stock axles and concentrated on the rest. I might even be close to driving it now.

I've been watching your progress. Everything is looking like it's going great for you! Glad you got the compressor problems taken care of. That thing out to outlast you and me both and put out all kinds of air. I took a look at your website. Let me see how things go for my documentation on here for a bit first. This is my first attempt at doing this and I'm not the most commputer savy guy around. I like the way you have the site laid out!!
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Unread 08-26-2010, 07:03 AM   #15
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Sure wish I had a set of 9" axles under mine. Oh, and a shooting range in my backyard. I haven't shot my guns in almost 6 years.
Mike you've been too busy making beer and rebuilding your Jeep to have time to shoot. I honestly don't see how you get so much done and still hold down a full time job! You're one of the people on here that has convinced me to finish my project too. You've been a great help.

The 44's you have are nothing to sneeze at. I really like the rear lockouts you have. Dana 44's have allot more options too when it comes to lockers. Ox doesn't make one for the 9". There are some others too but I can't remember.

I've been meaning to ask, if you don't mind, do live in the vicinity of Byron, Il.? I've got a very good friend there.
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