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Unread 01-30-2012, 08:45 PM   #76
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Originally Posted by JeepHammer View Post
The ONLY question I have is,
Was there enough room to leave a shoulder under the Ford Reluctor to keep it from dropping down?
I left .050" of a shoulder, and flipped the reluctor wheel upside down and it aligns perfectly.

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Unread 01-31-2012, 09:20 AM   #77
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Originally Posted by JeepHammer View Post
And they made fun of the engine because 'Turbos Never Make Torque',
Just a hair over 1,000 Ft.Lbs. of torque and they sat up and took notice!
Suddenly, they wanted to fabricate ducts for inlets, wanted our camshaft specifications, ect...
I learned the secret to camshaft specs for a turbocharged engine... forget everything you thought you knew about camshafts for N/A

Ahhh the good ol' days. Now I'm broke, terminally (maybe) ill and have become a keyboard warrior, lol. Ain't life grand...


Shawn
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Unread 01-31-2012, 09:28 AM   #78
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Quote:
Originally Posted by BioTex View Post
I left .050" of a shoulder, and flipped the reluctor wheel upside down and it aligns perfectly.
Just OUTSTANDING! You have it WELL in hand!
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Unread 01-31-2012, 09:40 AM   #79
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Originally Posted by swatson454 View Post
I learned the secret to camshaft specs for a turbocharged engine... forget everything you thought you knew about camshafts for N/A

Ahhh the good ol' days. Now I'm broke, terminally (maybe) ill and have become a keyboard warrior, lol. Ain't life grand...


Shawn
I saw that torque reading and was scared to run that engine!
Wouldn't fire it up again until I had a new custom crank.

I had to live on 'Ramen' noodles, drink 'Generic' beer and turn the thermostat down for a couple of months, but that engine got an HTC Kryptonite crank,
And for the FIRST TIME in my life, I had all 8 cylinders come up EXACTLY when they were supposed to!

I destroyed at LEAST three engines around that crank and it came through with flying colors! Hank The Crank was THE MAN back in those days...

I actually got an engineer from Garrett AirResearch to help with the camshaft specs. The guy mostly did diesels, but he took an interest in this particular project and REALLY came through...
I STILL don't know squat about camshafts, every time I get a grip on something, it all changes again...

I've seen the evolution come about down through the years, what's hot today is old news tomorrow, then in about 10 years it all comes back around with some new twists and we are off to the races again...

I don't even try to keep up anymore, just doesn't interest me like it used to.

I have a REALLY bad back, so I know the 'Ill' part pretty well...
Where the hell are those 'Bionic' parts they promised us in the 60s and 70s?
Screw the jet packs and flying cars, I just want to stand up straight in the mornings when I need to pee!
Being able to tie my own shoelaces would be nice also!...
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Unread 01-31-2012, 09:52 AM   #80
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If I could get a blood replacement like a transmission flush, I'd be in good shape! You gotta admit though, a jet pack would be pretty cool

Oh yeah, do you have access to an exhaust gas analyzer? I wonder what it could tell us about a stock hei vs. stock duraspark, performance tit for tat and cdi.
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Unread 01-31-2012, 11:55 AM   #81
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Not anymore.
Don't have a dyno room or full on tuning set up anymore. Went with the shop when I got out.
The fastest exhaust gas analyzer I ever saw was at BDS.
A supercharged engine needs the same AMOUNT of fuel, but that fuel needs to be delivered 3 times faster than the 'Average' carb can deliver, so they had a REAL GOOD one, and they paid dearly for it!
Probably in the junk pile by now, that was a long time ago...

Everyone thinks you can bolt on a carb or two and deliver enough fuel to a supercharged engine,
And you can deliver the AMOUNT of fuel the engine needs,
You just can't take the carb out of the box and deliver the fuel FAST ENOUGH when you crank the boost up.

You have seen those videos where the blower departs the vehicle, most of the time, that's a lean burp into the intake, and all that compressed fuel/air mixture makes a SPECTACULAR explosion!
The ones that are the MOST spactacular are the mechanical fuel injected engines,
Since the pump is still turning with the engine, it keeps pumping fuel into that fire,
So you get a HUGE explosion, followed by an INTENSE fire.

The guys that have grown up in the age of burst disks, blower tie downs have never see blower explosions like that, but I remember them WELL!

I was about 15, at the US nationals, and someone popped a blower when they shifted, and a piece of the drive gear hit the phone booth right behind me.
We couldn't afford grand stand seats, so we were hanging around the phone booths at the end of the grandstands...
Made a FIRM believer out of me that 'Closer' isn't always 'Better'!

What 'Dilbert' though it was a good idea to put a row of phone boots next to a drag strip anyway?
Wouldn't it have blocked more nose if they were BEHIND the grandstands?
I know I couldn't hear myself think with two layers of hearing protection, so I KNOW you couldn't heat on those old pay phones...

Back then, they let photographers get up on ladders right next to the safety wall,
The photographers and just plain spectators all stood on top of the pay phones...
I wan't the only one that couldn't afford grandstand seats!

Try that crap now and you would wind up in jail!
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Unread 02-07-2012, 01:59 PM   #82
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Originally Posted by swatson454 View Post
BTW, have you seen the new plasma ignitions? David Vizard has just come off the dyno and a day at the track and is supposed to have a write-up soon.


Shawn
Hammer,

Here's a video of the plasma ignition test (at least dyno) I was talking about. I know squat about it but it looks like some little "dudes" are plugged inline on the spark plug wires.


David is a personal friend of mine and I know that he won't put his name on anything that doesn't work so I'm assuming he likes it, although I haven't talked to him about it.

This comparison was done on an MSD CDI (I don't know which box) without the plasma and then with it.

Do you happen to know anything about plasma ignitions? Is it a race car only type deal or can we use them here?

I also have no idea what they cost.


Shawn
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Unread 02-07-2012, 02:20 PM   #83
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Quote:
Originally Posted by swatson454 View Post
Hammer,

Here's a video of the plasma ignition test (at least dyno) I was talking about. I know squat about it but it looks like some little "dudes" are plugged inline on the spark plugs.

http://www.youtube.com/watch?v=pyEOOXbshQc

David is a personal friend of mine and I know that he won't put his name on anything that doesn't work so I'm assuming he likes it, although I haven't talked to him about it.

This comparison was done on an MSD CDI (I don't know which box) without the plasma and then with it.

Do you happen to know anything about plasma ignitions? Is it a race car only type deal or can we use them here?

I also have no idea what they cost.


Shawn
How do you get the U-Tube picture to appear in yout message. I can only get the link to appear in my messages?
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Unread 02-07-2012, 02:22 PM   #84
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How do you get the U-Tube picture to appear in yout message. I can only get the link to appear in my messages?
I wish I knew the trick. Mine's hit and miss. Sometimes I get the pic and sometimes I get the link

I copy/pasted that one from the address bar of a separate window.


Shawn
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Unread 02-17-2012, 07:57 AM   #85
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I just got a little more info on the plasma ignitions. Apparently, solid-core NGKs are good for maybe 5,000 miles and the ignition will burn right through resistor plugs. The recommended plugs are nearly $13 each and still don't last a long time.

I'm not sure I need to investigate any further


Shawn
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Unread 02-17-2012, 10:01 AM   #86
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Quote:
Originally Posted by swatson454 View Post
Hammer,

Here's a video of the plasma ignition test (at least dyno) I was talking about. I know squat about it but it looks like some little "dudes" are plugged inline on the spark plug wires.

....


Shawn

I know there was a spark gap system that was used on some stuff with a oil problem. Instead of a dirty/wet plug missfiring because it was bleeding away the current all the time the coil was 'charging' but i don't see how it would work with a distributor.

The way it worked was there was a gap in the device that allowed the voltage to build up and when it fires, it fired across the gap in the device and the gap in the plug. I use to get lawn motors started by holding the spark plug wire a a little way off the plug and keep it running until the extra gas was burnt off the insulator on the plug.

Speaking of plugs, I just changed the plugs in my Liberty for the first time. 110,000 miles and 0.080 gap later it was still working. Never misfired. I like having the coil right on the plug.
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Unread 02-17-2012, 02:07 PM   #87
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Originally Posted by John Strenk View Post
I know there was a spark gap system that was used on some stuff with a oil problem. Instead of a dirty/wet plug missfiring because it was bleeding away the current all the time the coil was 'charging' but i don't see how it would work with a distributor.

The way it worked was there was a gap in the device that allowed the voltage to build up and when it fires, it fired across the gap in the device and the gap in the plug. I use to get lawn motors started by holding the spark plug wire a a little way off the plug and keep it running until the extra gas was burnt off the insulator on the plug.

Speaking of plugs, I just changed the plugs in my Liberty for the first time. 110,000 miles and 0.080 gap later it was still working. Never misfired. I like having the coil right on the plug.
Well, that's the deal,
The AIR GAP determines the voltage the coil has to produce to ionize the gap in the system,
Larger the gap, the more voltage for ionization the coil has to produce to ionize, then jump the gap.

You can't get the 'Storage' guys to understand there is no 'Storage', just transfer amperage at the primary winding for magnetic field,
Then transfer the magnetic field for VOLTAGE (instead of amperage) at the secondary winding.

Since you are limited by a SINGLE COIL, multi cylinders,
You only get 'X' amount of time for the coil to build POTENTIAL, Ionize the gap, make the spark happen, and get on with saturating the coil again for the next cylinder.

With coil on plug, that coil gets 4x time to saturate, then it gets 4x the time to make the spark before it needs to be in operation again.

Guys see 'oscillations' in spark energy patterns and think there is 'Storage' going on there,
When it's actually a coil that didn't have time to fully deliver the spark pulse to the spark plug gap,
And the oscillations are the left over, and wasted, magnetic field still moving around.

The ignition engineers figured that out, now we have coil on plug for the increased spark energy...
I'm not the 'Genius' that came up with it, I just follow around the guys with the great big brains and have them explain it to me... Using small words...

"Plasma" is the 4th state of matter, and every electrical spark is 'Plasma',
The problem with 'Plasma' is the more of it you make, the higher the heat and ionization, and the more material gets burned away or transferred in the process.

The race for spark plug material, like platinum, that will take the heat/transfer better is on, and there just isn't anything that will stand up to 'Plasma' we know of... YET...

So far, the ONLY way to contain a 'Plasma' WITHOUT having the material that it contacts burn away (Vaporize) or transfer from one 'Pole' to the other is a magnetic field.
No physical material contact, so no transfer/burning...

Since the magnetic field to contain 'Plasma' has to be about the size of a super collider and take HUGE amounts of energy to generate,
I don't think we are going to see high plasma ignitions anytime soon that don't consume everything they come into contact with...

They can use it as a 'Catch Phrase' or 'Buzz Word' if they want to, and are doing that very thing right now,
But an actual sustained Plasma storage or sustained plasma discharge for an ignition is a long way off,
And since it requires more energy to contain plasma than any gasoline engine can produce... Well, you get the idea...

By the time they come up with something that can produce and contain plasma in a 'Tank',
We'll have those anti-gravity flying cars and gasoline engines will be museum pieces if they exist at all...

Right now, we can crate a very weak, very small plasma ball in a spark gap for only a few milliseconds,
The only SUSTAINED plasma reaction we know about are STARS!
Our own sun is a very small, very weak self sustaining plasma reaction.
I don't think we are going to have anything that powerful under the hood in a canister anytime soon!
And if we did, what would be the point of having an internal combustion engine if we had that much portable power in a 'Canister'?

--------------------------

SO!
Buzz words aside,
You 'Dwell' time, the time the coils builds magnetic field,
Is about 30 crankshaft degrees (30 Degree 'Dwell Angle')...

In a V-8 engine, half the cylinders firing per revolution, that's 120 total degrees of 'Saturation' or 'Dwell Angle'
30 degrees x 4 cylinders = 120 crank shaft degrees.

(I wish I had a program here to do a pie chart, dwell 'Angle' is best demonstrated as a 'Pie' slice)

That's 240 crankshaft degrees of 'Ignition' or 'Induction' time for the magnetic field to collapse through the secondary windings and INDUCE a secondary electrical potential.

360 crank degrees - 120 Saturation Degrees = 240 secondary induction degrees,
240 secondary induction degrees ÷ 4 cylinders = 60 crank degrees for secondary induction to happen for each cylinder.

Your crankshaft is only in position for about 20 crankshaft degrees for a spark to do any good getting the fuel mixture to light...
And you have to consider Switching Time, which 'Ramps', so that takes up some of the spark energy production time,

And you have to consider 'Rise Time' where the collapsing magnetic field is INDUCING a secondary electrical current POTENTIAL (not a current yet since it's not moving, and what people mistake for 'Storage'),
So that takes time...

And then there is the 'Ramp Angle' time where the magnetic field is no longer collapsing, so it's not producing any secondary induction,
But it's not exactly expanding either since there isn't enough current getting to the primary windings to make the magnetic field expand at any substantial rate...

And at higher crank speed, you have to consider crankshaft velocity in it's rotation,
So you wind up with about milliseconds (or Micro Seconds if you didn't switch to the metric system)

At 5,000 RPM to get that flame front started so the engine will produce power in the 'Sweet Spot' of the 20 degrees of crankshaft proper position,
SO, with about 13 or so micro seconds

----------------------

(MicroSeconds, 1/1,000,000 of a second, expressed as 'uS')


Now, did you ever wonder why coils are rated for duration of secondary spark time in 'uS' or 'Micro Seconds'?
Instead of 'mS', Milliseconds, or 1/1,000 of a seconds?

Typical Coil Specification Blurb...



I was taught in school to believe 'Milli' and 'Micro' were the same things,
Just the English and Metric versions for the same thing... Which is dead wrong...
'mS' and 'uS' weren't ever discussed,
If they were, we would have noticed the difference and asked questions!

-------------

You have to consider the SPEED OF ELECTRICITY into the equation,
Since faulty cap, rotor, plug wires, plug conductors will IMPEDE (Impedance) the electrical current flow once the spark gap ionizes...

And as the number of plugs fired goes up with RPM,
The conductors in the system, coil windings, coil wire, rotor, plug terminals, plug wires, plugs heat up,
And they produce more resistance to the electrical current trying desperately to get through...
More resistance means more losses, and slower ionization times at the plug gap, so IMPEDANCE to the electrical flow to the plugs is also a consideration...

You have a VERY narrow window to get the PEAK SECONDARY POTENTIAL to the spark gap and make it do something it REALLY doesn't want to do...
Which is make an strong, hot arc in the plug gap...

And you have about 13 MILLIONTHS of a second (13/1,000,000 Second) to get it there and make it do the job you want it to do...

Now, you are tying to get all this done, as the POTENTIAL is dropping like a brick with RPM increase.
Increase in engine speed means LESS saturation time, and LESS secondary Induction Time...
So the POTENTIAL for the secondary spark energy is dropping like a brick, and you have a LOT less POTENTIAL energy,
And actual energy at the plug gap, to do the job with, while you are having to do it faster and faster as RPM increases and time between firings DECREASES...

I love it when the guys say things like,
"You don't have to set dwell time EVER, just set the points gap and run it..."

With absolutely NO CONCEPT of what Dwell Time does for the spark energy,

Or,
"Open your plug gap up to 0.050" or 0.060" of an inch, it will run better..."

So, now they are completely ignoring the time the coil has to saturate and driving up the demand for VOLTAGE to jump the plug gap,
And they give ZERO thought to anything else...
No Amperage in the spark at the plug, No duration of the spark at the plug gap, just drive voltage up and don't pay any attention to the ACTUAL FUNCTION of the ignition system...

I know I'm dealing with a shinning example of the public school system and a first rate communicator of 'Old Wives Tails'...
At least I know who I'm dealing with!

----------------------------------------------------------

You know I STRESS things like good, LOW IMPEDANCE plug wires,
(MSD spiral core LOW IMPEDANCE, LOW RESISTANCE wires)

Brass terminal caps, rotors with brass noses,

Common copper core plugs.

And there are reasons for all that, and they go well beyond what is available off the shelf...

And the guy wanting his vehicle to start on damp/cold mornings isn't going to do, or even understand any of this...

He just wants to know what to use that WORKS WELL and doesn't cost an arm/leg, couple of toes off the other foot...

The guy with a breaker point ignition that has some wear,
Or the distributor/breaker points set he has weren't exactly PERFECTLY made to factory specifications...
So I recommend a dwell meter to get things working like they should...

And the 'Experts' that had a running engine ONE TIME in the past rip into me from all directions!
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Unread 02-17-2012, 02:31 PM   #88
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I tried the nology wires on my motorcycle back in my road racing days. It claimed it had capacitors in the lines. A gimic. What a waste of 140 dollars back in 95.
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Unread 02-17-2012, 02:54 PM   #89
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I tried the nology wires on my motorcycle back in my road racing days. It claimed it had capacitors in the lines. A gimic. What a waste of 140 dollars back in 95.
While a senior in high school, we were at the local fair. A carnie had his hood up and was selling this gadget to put between the distributor and coil. He used his car as a demo. Without the gadget the car sounded like it was missing on 2 or 3 cylinders, he even had a scope
With the gadget the engine ran great.

Yep I bought one installed it in the parking lot. Not one bit of difference. So I took it out and threw it in the tool box.

Found it a couple years later, broke it apart. It was a piece of wire, coat hanger size . Looked like a spring.

That was 1972, haven't bought anything I thought was a gimmick since, motor honey, z-maxx, and the like.

In your club, Bill
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Unread 02-17-2012, 08:49 PM   #90
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Oh John.......I have you beat on the spark plugs..........

When I bought the GC for my wife I did a tune up. The plugs had the center electrode blown away flush with the ceramic insulator. I actually kept one cause I couldn't believe it. Wouldn't have known it, the 4.7L purred like a kitten. Got to love coil on plug. The plugs had 72,000 miles on them.
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