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Unread 11-19-2013, 12:24 PM   #16
james04si
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I don't see that anyone has mentioned it but if your sender is faulty and the original brass float on it is not taking on gas use the old float with the new sender. I have personally replaced my senders 2 times because the plastic floats eventually take on gas. I finally got fed up with pulling my tank and bought a brass float for an old Chevy and haven't had any issues since.

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Unread 11-19-2013, 01:37 PM   #17
GlennLever
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Quote:
Originally Posted by james04si View Post
I don't see that anyone has mentioned it but if your sender is faulty and the original brass float on it is not taking on gas use the old float with the new sender. I have personally replaced my senders 2 times because the plastic floats eventually take on gas. I finally got fed up with pulling my tank and bought a brass float for an old Chevy and haven't had any issues since.

thanks
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Unread 11-19-2013, 04:21 PM   #18
Redmanchew
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and on the fuel sock....

there were a couple of us not long ago (3-4 months) that got one of them...omix 509263 15g... and the new fuel sock does not fit the down tube. the hole was to big. (hey I was going to the garage to get some beer so that worked out well....) don't tear up or toss the old one, we had to reuse it.

http://www.jcwhitney.com/omix-gas-ta...1&skuId=290996

did some looking up...I remember using a gift cert from my mother in law now!!!!!
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To reiterate for the 1,067th time, when towing...
remove rear axle, xfer in N, trans in 5th, remove neg batt cable, key to Run and go??
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Unread 11-23-2013, 01:28 PM   #19
GlennLever
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Ok, the tank is out

Not the sending unit or the ground, the float is full of gas.

The gas tank is not in the best of shape.

I looked and only find plastic replacements.

Anyone know of a direct steel factory type tank?
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dsc_2887.jpg

dsc_2890.jpg

dsc_2893.jpg

dsc_2898.jpg

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Unread 11-23-2013, 01:43 PM   #20
james04si
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Rockauto.com shows several steel replacement tanks. I'm sure quadratec and 4wd have them as well. A brass float from an old mustang should be the correct brass float if you plan to just replace the float. A quick Google search shows this one for only $8. http://www.cjponyparts.com/product.a...FU8V7Aod-GoAUA
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Unread 11-23-2013, 01:49 PM   #21
GlennLever
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Quote:
Originally Posted by james04si View Post
Rockauto.com shows several steel replacement tanks. I'm sure quadratec and 4wd have them as well. A brass float from an old mustang should be the correct brass float if you plan to just replace the float. A quick Google search shows this one for only $8. http://www.cjponyparts.com/product.a...FU8V7Aod-GoAUA
quadratec only shows plastic 15 gal tanks for 84, haven't gotten any further than that
They do show this

but state 15 Gallon Metal Fuel Tank for 1977 Jeep® CJ-5 & CJ-7, the vent tube is not right, but everthing else looks ok, I would have to measure the inlet, they state With 2-1/4" diameter inlet and 1-1/4" long filler neck

Looks like the filler is to large
dsc_2913.jpg

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Unread 11-23-2013, 02:08 PM   #22
james04si
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Actually that picture is for a 76. The 77 had a filler neck about 6" long vs the 76 which is only about 1" long like the picture. Neither a 76 or 77 will work though since the filler necks are much bigger diameter than the 78+ tanks.
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Unread 11-23-2013, 03:00 PM   #23
GlennLever
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Quote:
Originally Posted by james04si View Post
Actually that picture is for a 76. The 77 had a filler neck about 6" long vs the 76 which is only about 1" long like the picture. Neither a 76 or 77 will work though since the filler necks are much bigger diameter than the 78+ tanks.
Found the right on on 4WD, Quadratec matched the price
http://www.quadratec.com/products/51306_03_07.htm



It is crown, and unpainted, I hope it hold gas without leaking, will check and then power coat it black
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Unread 11-23-2013, 03:55 PM   #24
GlennLever
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Quote:
Originally Posted by james04si View Post
Rockauto.com shows several steel replacement tanks. I'm sure quadratec and 4wd have them as well. A brass float from an old mustang should be the correct brass float if you plan to just replace the float. A quick Google search shows this one for only $8. http://www.cjponyparts.com/product.a...FU8V7Aod-GoAUA
I ordered the float
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Glenn R. Lever
Rochester, New York 14617-2012
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My restoration thread here on the Jeep forum
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New FED, Drag Racing Forum (I am an Administrator) at
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Unread 11-27-2013, 08:45 AM   #25
GlennLever
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No car nuts this weekend (well maybe for me) because I know this is a family get together weekend.

I have been lax in reporting Car Nut progress.

Last weekend we got together, and pulled the tank with three goals in mind. Get the fuel gauge to work (has not worked since I purchased the Jeep). Put a longer brake line in from the chassis to the rear axle (because of the lift) and install a hitch.

We put our minds (well theirs, not mine, I lost mine a long time ago) and it was decided it would be best to pull the tank, so we did.

Turns out there are five fuel lines that are connected to the tank; we labeled them all, pulled the tank and then the sending unit. It was found the sending unit works fine, but the float was full of fuel.

The tank is not in the best of shape, I have ordered another one. It is bare metal and I would like to powder coat it but am concerned about the heat needed to cure the powder. I called ; Crown Automotive Sales Co. Inc. (Headquarters) 83 Enterprise Drive Marshfield, MA 02050 781-319-3100

I may have to paint; the other thought is to try cleaning up the old original tank and powder coat it.

We got the skid plate and brackets cleaned and powder coated.

We also got started on some reinforcement brackets for the hitch.

Some clean up above the tank is also needed.
dsc_2904.jpg

dsc_2906.jpg

dsc_2910.jpg

dsc_2947.jpg

dsc_2948.jpg

dsc_2907.jpg

dsc_2903.jpg

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Glenn R. Lever
Rochester, New York 14617-2012
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My restoration thread here on the Jeep forum
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New FED, Drag Racing Forum (I am an Administrator) at
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Unread 11-27-2013, 11:24 AM   #26
Blown7
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If none of the units turn you on, I'm in the process of doing a capacitive unit install.
So much better.

http://www.centroidproducts.com/tableofc.htm
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Unread 11-27-2013, 12:26 PM   #27
GlennLever
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Quote:
Originally Posted by Blown7 View Post
If none of the units turn you on, I'm in the process of doing a capacitive unit install.
So much better.

http://www.centroidproducts.com/tableofc.htm
Trying to preserve the survivor status
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Glenn R. Lever
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My restoration thread here on the Jeep forum
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New FED, Drag Racing Forum (I am an Administrator) at
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Unread 12-03-2013, 03:08 AM   #28
John Strenk
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Quote:
Originally Posted by Blown7 View Post
If none of the units turn you on, I'm in the process of doing a capacitive unit install.
So much better.

http://www.centroidproducts.com/tableofc.htm

You are going to have to make a post about this.
Take lots of pictures.....
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Unread 12-03-2013, 07:28 AM   #29
tdcanada
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I had just responded to to another thread about gas gauges on CJs. I just pulled my tank and replaced the sending unit (For $40 why not put a new one in while you have the tank off, instead of trying to salvage a 35 yr old unit) Replaced all the Fuel/Vent hoses and made sure I had a very good ground to the sending unit. I took wire brush on my hand grinder and cleaned the tank and then painted with spray-on bed liner. Ive had good luck with this on other things, thought I would give it a try on the tank instead of painting. It looks good, we will see how it turns out.
img_20131203_083950_412.jpg  
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