Clutch/Pilot Bushing Install Question? - JeepForum.com
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post #1 of 19 Old 02-27-2014, 07:23 AM Thread Starter
cdt540
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Clutch/Pilot Bushing Install Question?

I am about to install the new clutch and tranny to my newly rebuilt motor.According to the FSM and other posts I am supposed to install a oil soaked "wick" with the new pilot bushing. Since I will be cutting my own felt to make the wick my question is this. Is the wick the same size as the outside diameter of the pilot bushing and go in before the bushing or is it the same size as the inside diameter of the P bushing and go inside the P bushing after it is installed? Thanks for any help....

Chris
'83 CJ7 (258 4spd)
Austin TX

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post #2 of 19 Old 02-27-2014, 07:50 AM
Matt1981CJ7
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I think the factory wick is an oversized sponge, like 3" in diameter, and it stuffs into the hole in front (engine side) of the bushing.

I've read that the wick is somewhat redundant, since the bushing is oil-impregnated bronze. I hope that's accurate, because I'm not running one.

Matt
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post #3 of 19 Old 02-27-2014, 08:01 AM
dhubbs
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The one I just did was larger like Matt said. It was kind of folded in half and more of a square piec rather than round. I dont think there is an exact science to the wick.
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post #4 of 19 Old 02-27-2014, 08:32 AM
chromegrille
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It goes in before you install the bushing.
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post #5 of 19 Old 02-27-2014, 08:38 AM Thread Starter
cdt540
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Thanks all. I will get a better picture once I get the motor off the engine stand and can get a good look at what I am dealing with.

Chris
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post #6 of 19 Old 02-27-2014, 09:58 AM
CSP
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Drop your bushing into a small cup of oil the night before the install and let it soak up as much oil as possible.
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post #7 of 19 Old 02-27-2014, 11:05 AM
Mike Romain
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I used a bolt the size of the pilot shaft to remove my old pilot. I might have wrapped a couple wraps of black tape on it to make it snug. I filled the cavity behind full of grease, put the bolt in the filled up with grease hole and gave it a good thump with a dead blow hammer. The pilot popped right on out.

My wick was reusable after cleaning and yes you need one to keep the pilot in good shape. Figure it is open to water if you get in deep enough.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG AT's, 'glass nose to tail in '00, 'New' frame,wires and plumbing in '09. Carter BBD Carbed 4.0 HO in '10.
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post #8 of 19 Old 02-27-2014, 06:28 PM
JeffreyCharles
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I cut mine (the old one was missing) to the OD of the bushing, then put it in place before installing the bushing.

Jeffrey Charles
http://jeep.smallcraft.net/
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post #9 of 19 Old 03-13-2014, 06:58 PM
dslywalker
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Got my bushing out with moist bread instead of grease.Much cleaner

Jeep Naked
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post #10 of 19 Old 03-14-2014, 06:37 AM
Mike Romain
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Quote:
Originally Posted by dslywalker View Post
Got my bushing out with moist bread instead of grease.Much cleaner
I like that one, will remember it.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG AT's, 'glass nose to tail in '00, 'New' frame,wires and plumbing in '09. Carter BBD Carbed 4.0 HO in '10.
89 YJ Renegade. BBD Carbed 4.0 HO. Locked front and rear with 33x9.5 BFG AT's
Some Canadian Bush Jeep Runs and Build Photos: http://mikeromainjeeptrips.shutterfly.com (10 new albums added Sept 16/10)
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post #11 of 19 Old 03-14-2014, 01:16 PM
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post #12 of 19 Old 03-23-2014, 08:00 AM
banjerman
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Couldn't get mine out with grease, so stuffed some hot dog bun in with the grease. Worked like a charm.
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post #13 of 19 Old 01-24-2016, 09:02 PM
STJP
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Resurecting an old thread.....so is there a consensus on pilot bearing wick diameter and thickness??

I understand it goes in before the bearing, thus can presume it could be made too large or too small to be effective. I also understand many do not install a wick, but why not if installing a new bearing?

Cheers,

John
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post #14 of 19 Old 01-24-2016, 10:20 PM
RedNeckCorvette
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First I used grease, as time went by I used a tap it as it is much cleaner and more positive than grease just pushing out a bronze bushing.
Sure enough, as soon as I could afford one I purchased the correct puller and have had many other uses for it since then. It has been a pleasure to lend it to my how do you get this thing out friends, next hearing wow that was easy I need to get one of those.
RN
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post #15 of 19 Old 01-25-2016, 01:05 AM
STJP
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RN, what is the correct puller?
Can you address my wick question?
Cheers,
John
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