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Unread 03-03-2009, 09:50 AM   #1
bakerpulliam
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1979 CJ5 
 
Join Date: Jan 2009
Location: Cleveland Ga
Posts: 17
CJ5 Floor Pan Replacement

I need to fix some rusted front floor pans. Where is a good place to get info on how to cut out and replace my pans?

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Unread 03-03-2009, 10:45 AM   #2
COBRA5LADDICT
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Join Date: Oct 2004
Posts: 291
i did a full floor when i did mine.. it saved quite a bit of time and came out cleaner i feel. below is a link from my build, it covers the floor too, if you have any other questions just ask.

http://www.jeepsunlimited.com/forums...d.php?t=333737
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Unread 03-03-2009, 10:47 AM   #3
JoonHoss
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2011 JK Wrangler 
 
Join Date: Mar 2005
Location: Washington State
Posts: 6,425
do you want to make your own, or just buy prefabbed?

best way to make your own is buy scribing a heavy paper template, which will allow you to make a pattern, but lay flat for cutting


Molsenice is one member on here who has done a ton of patch panels (as have many others), I recommend looking through his build thread....

http://www.jeepforum.com/forum/f8/cj6-build-here-i-go-again-620861/

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Unread 03-03-2009, 03:12 PM   #4
Bubba Ray
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1984 CJ7 
 
Join Date: Dec 2005
Location: SC
Posts: 1,663
Classic Ind. makes the best repair panels hands down!
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Unread 03-09-2009, 06:26 AM   #5
bakerpulliam
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1979 CJ5 
 
Join Date: Jan 2009
Location: Cleveland Ga
Posts: 17
Rusted floor pan replacement

Thanks yall....... I looked at the links but had trouble with the pictures and stuff. I just need some advise for putting the replacement pans back in after I cut the old ones out. I plan to order the replacement pans from Classic. Some folks say to butt joint the panels and weld them while others say to overlap the panels. Overlaping will be stronger but is it hard to get the welds smooth enough to conceal the weld joints? Thanks for all the help. Yall are awesome!!!!
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Unread 03-10-2009, 07:09 PM   #6
Bubba Ray
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1984 CJ7 
 
Join Date: Dec 2005
Location: SC
Posts: 1,663
I did a small overlap but you can see the joints. I just don't care. The primer and paint hide it some.
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