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97-06 Jeep TJ 03-06 LJ 4" Rough Country Suspension liRancho Shocktober is here for fall 2015!!!!You Pick the Size and Style of Lift Kit. We will Find you

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Unread 11-15-2013, 01:53 PM   #31
EgulAye
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1980 CJ5 
 
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Headlight relays

From a discussion on another thread, here is a quick sketch of a way to hook up headlight relays, using CJ style wiring numbers and device depictions.

Edit
I've finally started adding a headlight relay kit to one of my Jeeps and I used the above drawing as a starting point. One think I quickly decided is that I didn't really want to chop up the factory lighting harness. My old CJ had a lighting kit added to it when I bought it, which allowed switching between two sets of lights with a toggle switch. The other set of lights was not present on the Jeep when I bought it so the switch always needed to be in one position for the headlights to work. The harness used an H4 plug out at the driver's side headlight socket to get power from the headlight switch and fed it through the harness. At some point the toggle switch failed and I needed to get the lights working. Since the harness was an add on to the factory wiring all I needed to do was pull the H4 plug and swap the headlights back to the factory lighting sockets. This is also how I would prefer to add my headlight relay wiring.

So, I chopped the H4 plug from the failed lighting harness and have been building an add-on headlight relay wiring kit. I revised the previous drawing to show the new details and made terminal numbers match the relays I purchased. The terminal numbers match a couple of different relays but probably won't match with all of the possible relays one could use.

The drawing includes a diagram of the relay function so that its operation can be copied to whichever relay is purchased. Suggested wire sizes are on each conductor as well as colors that match the factory CJ and YJ wire colors.

These additional files are my "pre-fab" versions. I'll plan to replace them with final versions should I make any changes during the build process.

headlightrelays_79.jpg  
File Type: dwg HeadlightRelays.dwg (92.6 KB, 74 views)
File Type: dxf HeadlightRelays.dxf (72.1 KB, 70 views)
File Type: dwg AIN01-04-001.dwg (172.3 KB, 8 views)
File Type: dxf AIN01-04-001.dxf (124.5 KB, 14 views)
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Last edited by EgulAye; 06-08-2015 at 09:26 AM.. Reason: Updated drawing
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Unread 11-24-2013, 08:46 AM   #32
scooby533
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More!!!!!! The talents are awesome! Anyone have a drawing of a Meyer lower plow mount for a CJ7?
Shawn
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Unread 12-04-2013, 10:26 AM   #33
John Strenk
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Quote:
Originally Posted by scooby533 View Post
More!!!!!! The talents are awesome! Anyone have a drawing of a Meyer lower plow mount for a CJ7?
Shawn
I think I have an extra one that I'll see if I can make a drawing.

This is what I have, An old style Meyers lower plow mount

Is this what you need?

meyerslowerframemount.jpg

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Unread 12-06-2013, 12:53 PM   #34
John Strenk
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Got some work done on it today.







The program I have does not export DFX files Sketchup 8
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Unread 12-07-2013, 07:21 PM   #35
John Strenk
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Here are a couple more details









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Unread 12-10-2013, 08:43 PM   #36
scooby533
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That's what Im looking for John! Mind if I PM you an email address?

This is the type of talent that needs shared. With today's manufacturing processes, we can keep these old beasts alive a while.
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Unread 12-13-2013, 09:19 AM   #37
rodhead
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dxf logo

Hello

Does anyone have the jeep logo dxf file?
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Unread 02-16-2014, 01:14 PM   #38
WSS
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Does anyone have a d44 rear disc conversion bracket? I believe I am looking for 2.75" tube dia. and the caliper pattern for a chevy 3/4 ton late 70's.

Cheers!

WSS
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Unread 03-01-2014, 10:40 AM   #39
Spieg8
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If you don't need a hard copy, you can download (FREE) FSM in PDF format here;

http://www.jeepforum.com/forum/f8/84...ml#post6991784
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Unread 03-18-2014, 11:48 AM   #40
midd66
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Is it ok to create a CAD file from the wiring diagrams in manuals and post them? If so, I will try to get those converted to CAD and post the up, I am about to be doing some wiring on my cj7 anyway.
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Unread 03-18-2014, 01:20 PM   #41
WSS
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^^YES!^^

Post em up, wiring diagrams are very helpful.

WSS
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Unread 03-18-2014, 08:24 PM   #42
midd66
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I know, they are making my life alot better right now. I can make a good diagram with what I have now, but I think I could make a bad @$$, over the top, diagram if I could get a copy of what I have without having to cut and tape it together. I will work with what I have, but let me know if anyone hears of someone that has access to the real deal.
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Unread 05-27-2014, 05:08 PM   #43
350sierra
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Here's a quick front bumper I borrowed from 3d warehouse and dimensioned out...bumper.jpg
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Unread 05-28-2014, 04:43 PM   #44
350sierra
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Here's the rear bumper... rear-bumper-iso.jpg rear-bumper.jpg
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Unread 05-29-2014, 08:21 AM   #45
ikidd
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Anyone have a CJ7 dashboard laid out in DWG?

Edit: Found one I missed earlier in the thread, now I can't figure out how to delete this post.
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cad , cj , cnc , dwg , dxf

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