post #1 of Old 07-04-2013, 07:56 PM Thread Starter
willyb8
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would you trust these welds for cage?

just welded up front add on cage and wondering how i did. used Hobart 187. with .035 wire with gas.


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91 YJ 4.0 HO,
3.5" BDS, 5/8 MORE Booms, 1" BL, MML
AA SYE & CV,
35" Maxxis Bighorn
Smittybilt XRC8 Winch,
8.8 W/Elocker, D30 W/Aussie
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post #2 of Old 07-04-2013, 08:16 PM
Redneck92
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I'm not welding expert at all so this might be wrong but it looks like the weld wasn't hot enough causing poor penetration.

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post #3 of Old 07-04-2013, 09:13 PM
AGDubyaJ
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Looks like your wire speed was up a bit too high, but it looks like you got adequate penetration, if your that worried just grind it out and put another pass on it. I would think that weld will hold though, I've seen nastier welds hold up to crazy abuse.

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post #4 of Old 07-04-2013, 09:15 PM
BCrawford64
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These look just fine lol. I think you were really just trying to show off your welds haha.
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post #5 of Old 07-04-2013, 09:49 PM
AtTheHelm
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Should be fine. Why so much grinding on the tube though?
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post #6 of Old 07-04-2013, 10:46 PM Thread Starter
willyb8
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Quote:
Originally Posted by AtTheHelm View Post
Should be fine. Why so much grinding on the tube though?

Prepainted tube and didn't want to much to bubble and make a mess. Well that and not paying attention.

Just asking cuz pretty new to welding and first time welding something for safety

91 YJ 4.0 HO,
3.5" BDS, 5/8 MORE Booms, 1" BL, MML
AA SYE & CV,
35" Maxxis Bighorn
Smittybilt XRC8 Winch,
8.8 W/Elocker, D30 W/Aussie
Genright tube fenders
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post #7 of Old 07-05-2013, 07:41 PM
wheelie387a
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That should hold, but i would turn the heat up another notch and leave the wire feed speed where its at...
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post #8 of Old 07-06-2013, 09:51 AM
Ironworker709
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I agree with others,it should be OK...and..like others said,learn to weld a little hotter for better penetration and strength...AND..get out of that Downwhill habit..run uphill,downhill causes several lack of fusion and penetration problems unseen

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post #9 of Old 07-07-2013, 08:34 AM
NalinMFG
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How thick of material?
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post #10 of Old 07-07-2013, 08:42 AM
wjjgctommy
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Looks like wire speed was too high. Also Turn the heat up a bit for better penetration.
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post #11 of Old 07-07-2013, 10:43 AM Thread Starter
willyb8
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.120 wall and stock thickness ??

91 YJ 4.0 HO,
3.5" BDS, 5/8 MORE Booms, 1" BL, MML
AA SYE & CV,
35" Maxxis Bighorn
Smittybilt XRC8 Winch,
8.8 W/Elocker, D30 W/Aussie
Genright tube fenders
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post #12 of Old 07-07-2013, 10:52 AM
wjjgctommy
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Leave wire feed where it was. Turn heat up a little and do another pass after a little grinding. Just grind smooth then do another pass
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post #13 of Old 07-07-2013, 12:53 PM
NalinMFG
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Quote:
Originally Posted by willyb8 View Post
.120 wall and stock thickness ??
It'll be fine.
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post #14 of Old 08-11-2013, 08:01 PM
andrewmacc
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Looks like wire was fine to me, just needed to go a little slower and hotter on the flat and not go downhill on the vert. IMO that's what makes it look like too much wire, the downhill spreads out and sits on the tube instead of punching in like the flat.

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