Torchmate 1 5X10 build - JeepForum.com
 
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post #1 of 11 Old 02-03-2013, 12:51 PM Thread Starter
RedDirtFab
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1994 YJ Wrangler 
 
Join Date: Feb 2013
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Torchmate 1 5X10 build

Ok folks, long time reader here. Picked up tons of info from everyone here and it's time for me to contribute what I can.
Just ordered a torchmate 1 5X10 kit with tubing attachment. Shipper tracking says it be here tomorrow so it's time to get busy. I'll post pictures and info as I get this thing up and running. I'm going to modify the table and water table a bit to be able to do some things I want to be able to handle and I'll explain as I go on the modifications.

Brian


'94 YJ
'99 ZJ
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post #2 of 11 Old 02-03-2013, 04:16 PM
BESRK
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Nice!

Did you get the ATHC with it? What plasma cutter are you gonna use?

Plans for loading/unloading steel?

'80 CJ5 w/AMC360, T176, D44 w/Detroit 4.56, RE 4" YJ lift and 35s..


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post #3 of 11 Old 02-03-2013, 05:34 PM Thread Starter
RedDirtFab
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1994 YJ Wrangler 
 
Join Date: Feb 2013
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yep, got the AVHC, tubing attachment, Dual drive upgrade, and laser Crosshairs.
Got the HyperTherm Powermax 85 with machine torch.

As far as material handling, I take care of several pieces of heavy equipment here so i usually have plenty of equipment to move it around with. We are getting ready to build an overhead crane system on a trolly to move heavy equipment parts so i will have access to that too.

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post #4 of 11 Old 02-03-2013, 10:47 PM
JohndKc
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Looking forward to your build. Don't worry we know you meant Hypertherm.

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post #5 of 11 Old 02-18-2013, 08:08 PM Thread Starter
RedDirtFab
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OK, The Fed Ex truck showed up the other day and had a pallet of boxes for me . Got everything unloaded and opened up to make sure nothing was damaged or missing, and again, I'm impressed by the effort that is put into the packaging of this kit. Everything was accounted for and undamaged so I'm a happy camper. Picked up the steel for the table and now i just have to get to work on getting it all cut and then about a mile of welding to do!

Here are some pictures of the parts as we laid them out.





impressive packaging!





Lost of work ahead but will be worth it in the end.

Brian
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post #6 of 11 Old 02-23-2013, 07:46 AM
Cts6867
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Looking good.
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post #7 of 11 Old 03-01-2013, 10:28 PM Thread Starter
RedDirtFab
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Construction begins!

OK, finally slowing down at work some, so I can spend some time on my table build. Got most of the pieces cut for the table frame. I really like the design of the Torchmate X series tables so that is the one I'm using for my base design.

The table will end up about 6' X 12' overall. I'm going with the two chamber water table setup so I can drain and fill the upper table as well as adjust the water level quickly and easily.

New blade on the bandsaw and ready to cut away.

Legs cut.

side support rails

Side walls

First side panel tacked together



Got tired. Will continue tomorrow. I want to see if i can get the frame together and ready for the gantry.

Stay tuned.

Brian

'94 YJ
'99 ZJ
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post #8 of 11 Old 03-03-2013, 02:49 PM
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Looking good sir, keep up the pics ! ....can't wait 'till ours get's here...



I like to build stuff. Want to know what I build, you can google it HERE
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post #9 of 11 Old 03-03-2013, 04:51 PM
thetank
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cant wait to see it done! i want one someday..

98 xj with rc 6.5 in lift, re hack an tap sye, homemade steering box plates, durango steering box, v8 zj tie rod, soft 8s, 37in mtrs. 4.88 gears, no slip in the rear, electrical problems ect..
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post #10 of 11 Old 03-08-2013, 10:07 PM Thread Starter
RedDirtFab
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Progress!

Its beginning to look like an actual plasma table!
Got the perimeter assembled and top rail all put together.
I wanted to have the feet adjustable so I can level it. This table will be moving into a new shop in a few months so i wanted to be sure I could level it when it gets to its new home. I welded 7/8 nuts into the bottom feet and used a bolt so i can fine tune the adjustments.





I'm running out of space in the corner of the shop here. Its nice and big. I cant wait to get it running



Got the gantry built tonight and wanted to assemble the Height Control and torch all mocked up so i can find the lowest point so i can get the floor measurements.


Everything all went together perfectly. All the parts fit and the instructions are easy to follow and very well written.



Going for last load of steel tubing tomorrow morning so i can finish the lower chamber, fill it up with water and check my welds for any leaks, then frame up the upper floor and slat supports, and check it for leaks too. Hopefully i can get both chambers welded up this weekend and test the water fill and drain action.

Over all I'm very impressed still with Torchmate and the kit. the whole process so far has been great.

Stay tuned, more updates coming this weekend.

Brian

'94 YJ
'99 ZJ
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post #11 of 11 Old 03-10-2013, 12:20 AM Thread Starter
RedDirtFab
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OK, Lower chamber floor is in and sealed up. 52 feet of bead and only 3 pinholes so I'm happy!



Drain for lower chamber.


Filling up with water for leak test.


Found some green dye and wanted to try it out, only 2oz made it this green



Tomorrow I'm on to the upper floor and material support barring no leaks over night. Once that's done, I'll move on to the gear racks and finishing the gantry. then i get to blow it all apart and sand blast it for paint!!

Stay Tuned,

Brian

'94 YJ
'99 ZJ
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