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Unread 10-14-2013, 01:22 PM   #1
jetmech59
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Join Date: Oct 2013
Location: Prole, Iowa
Posts: 11
TJ flat fenders

I started building my flat fenders. I am using sheet metal called Galvanneal. I will cut the sides off the original fenders leaving the top and side wall just aft of the flare. These will weld to the remaining fender.

Cut parts


Radius pieces welded in. I used a shrinker to form the radius.


Bottom side


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Unread 10-17-2013, 09:55 PM   #2
Timido
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2003 TJ Wrangler 
 
Join Date: Feb 2011
Location: cin, oh
Posts: 183
Looks cool. We wear welding masks at work when we are welding the galvanized stuff. They put off some nasty fumes
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Unread 10-25-2013, 08:14 PM   #3
jetmech59
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Location: Prole, Iowa
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All of the main welding is finished


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Unread 10-25-2013, 08:16 PM   #4
jetmech59
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Quote:
Originally Posted by Timido View Post
Looks cool. We wear welding masks at work when we are welding the galvanized stuff. They put off some nasty fumes
I agree, I use a fan to pull the fumes away. I also remove the coating where the weld will be,
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Unread 11-20-2013, 03:47 PM   #5
jetmech59
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Finally finished
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Unread 12-15-2013, 09:15 PM   #6
volcomsign
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Looks cool. Was thinking about making my own.
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