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jetmech59 10-14-2013 01:22 PM

TJ flat fenders
 
I started building my flat fenders. I am using sheet metal called Galvanneal. I will cut the sides off the original fenders leaving the top and side wall just aft of the flare. These will weld to the remaining fender.

Cut parts
http://i1308.photobucket.com/albums/...psa73b786e.jpg

Radius pieces welded in. I used a shrinker to form the radius.
http://i1308.photobucket.com/albums/...ps1951fc2c.jpg

Bottom side
http://i1308.photobucket.com/albums/...ps46a42339.jpg

Timido 10-17-2013 09:55 PM

Looks cool. We wear welding masks at work when we are welding the galvanized stuff. They put off some nasty fumes

jetmech59 10-25-2013 08:14 PM

All of the main welding is finished
http://i1308.photobucket.com/albums/...psaf1bdbbd.jpg

http://i1308.photobucket.com/albums/...psa1e17032.jpg

jetmech59 10-25-2013 08:16 PM

Quote:

Originally Posted by Timido (Post 16933969)
Looks cool. We wear welding masks at work when we are welding the galvanized stuff. They put off some nasty fumes

I agree, I use a fan to pull the fumes away. I also remove the coating where the weld will be,

jetmech59 11-20-2013 03:47 PM

Finally finished
http://i1308.photobucket.com/albums/...ps6c5df6b8.jpg

volcomsign 12-15-2013 09:15 PM

Looks cool. Was thinking about making my own.


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