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Unread 03-22-2013, 05:27 AM   #1
norwaywj
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2006 XK Commander 
 
Join Date: Oct 2012
Location: ., NORWAY
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Need help chosing material for light bar

Hello, I will be mounting a 43" led light bar on top of my Commander. The bar is not big enough to cover from one siderail to the other. I will therefore have to make a 53" wide mounting bar that I can mount the light bar on to.

The light bar is about 10 kgs in weight. I'm think of using an L shaped piece of steel or alu. to make the mount. The sides of the L would be 2" and 1". They could be longer if needed.

Should I use steel or alu ?

What thickness is needed ?

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Unread 03-22-2013, 11:56 PM   #2
firefighter315
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1994 YJ Wrangler 
 
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I don't know the weight of your light bar, but considering those I've actually worked with, I'd choose aluminum for your mount. Square or rectangle may be a bit more rigid structurally.
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Unread 03-24-2013, 07:10 AM   #3
norwaywj
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Its about 20 lbs. Hoping to avoid square to get the mount low
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Unread 03-24-2013, 11:14 AM   #4
firefighter315
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Sorry, I just noticed you did have the weight in your first post. I wasn't just being lazy and not doing the math. Are there any aftermarket add ons for the roof rails that you could simply mount the lightbar to?
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