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Introducing MONSTALINER™ UV Permanent DIY Roll On Bed LineSavvy Billet LED Tail LightsWant to be able to SEE? DOT Approved Headlights for under

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Unread 02-03-2014, 10:02 PM   #16
Dumpsterfish
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So it took a while, but finally got around to this project.

Fog light holes cleaned up, and the rest of the welds laid down on the bumper...some even came out halfway decent!

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Unread 02-03-2014, 10:07 PM   #17
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Dang that add pic button is too close to the send button...



image-2072237739.jpg



image-2560675307.jpg

Then I added the bull bar. Just some 1.75" .120 wall I had laying around. Two bends, two cuts, and on it goes:



image-3931164928.jpg

Cut some small gussets out of 1/4" plate, tacked and welded them. Wish I could move in a straight line...



image-1085782824.jpg



image-2741644107.jpg

Ready for paint!



image-3593370653.jpg

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Unread 02-03-2014, 10:15 PM   #18
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Couple coats of roll bar paint later:



image-1861590103.jpg

Reinstalled the fog lights, everything fit up nice.





image-1160499673.jpg

For the recovery points, I decided to try my hand at a little multi pass welding. Cut and drilled some 1/2" baseplates, and cut the tabs out of 1"x4" cold roll.

Used a 1" hole saw and a TON of cutting fluid, they turned out better than expected. And the three passes burned in great...minus one small issue. (See other thread &#128541



image-405121667.jpg



image-523390218.jpg

Painted, grabbed some 1/2" grade 8 bolts, and boom! Doneskies.



image-321596774.jpg



image-2922219102.jpg

Overall I'm real happy. I do plan to remake this someday, probably will make it lighter. But for now, bumped!

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Unread 02-03-2014, 10:38 PM   #19
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Looks good dude! I wish I could work with metal
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Unread 02-04-2014, 12:20 AM   #20
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Nice job!
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Unread 02-04-2014, 02:49 PM   #21
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Good work !! I like it !
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Unread 02-08-2014, 08:59 AM   #22
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Thanks!

Now that I'm finished, I find myself paranoid about my recovery points. I laid multiple fat passes on them, but only welded the front side. Given that these, if the welds failed, become highly lethal projectiles during a recovery, should I remake them welding the tabs through the base plates? Or is this just neurosis?

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Unread 02-08-2014, 09:30 AM   #23
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I was thinking it would be a good idea to cut a slot in each of those bolt on plates so you could also weld the backside..
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Unread 02-08-2014, 09:59 AM   #24
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Me too...problem is making that cut. Our plasma can't go that thick.

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Unread 02-08-2014, 10:00 AM   #25
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This is exactly why I need a bigger garage. Looks good
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Unread 02-08-2014, 10:04 AM   #26
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So where does the toilet mount? Or did I misread the thread title?
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Unread 02-08-2014, 11:09 AM   #27
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Quote:
Originally Posted by Jankoid View Post
So where does the toilet mount? Or did I misread the thread title?
Smooth
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Unread 02-08-2014, 02:08 PM   #28
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Quote:
Originally Posted by Dumpsterfish
Me too...problem is making that cut. Our plasma can't go that thick. Sent from my iPhone using JeepForum
You could drill two 1/2" holes in each one and cut the slot with a grinder.
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Unread 02-08-2014, 04:42 PM   #29
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Quote:
Originally Posted by AtTheHelm
You could drill two 1/2" holes in each one and cut the slot with a grinder.
Thought about that. Sounds like a pita. But I shall check it out.

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Unread 02-08-2014, 05:12 PM   #30
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probably not a bad idea, you don't know how much force is going to be put onto them, best make them as solid as you can right?
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