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Go Back > General Technical Discussions > Fabrication Shop > Door Panels

The Original 3/8" Ruffstuff Diff Cover!Ruffstuff Axle Simple Swap Kit!The Ruffstuff NOT Universal 4 Link Kit!

Unread 08-24-2010, 12:41 PM   #1
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Join Date: Aug 2010
Location: North Carolina
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Door Panels

Hey im looking to change my door panels, mine are pretty beat up and i dont want to go buy the regualr ereplacement panels. Has anyone made custom panels that could give me ideas? please post pics with your panels
thanks for your help

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Unread 08-24-2010, 10:24 PM   #2
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1997 TJ Wrangler 
Join Date: Aug 2010
Location: midland ontario
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if you have half doors there is some on poison spyder. but im looking for the same thing if i find anything ill let you know. those plastic door pannels break so easily
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Unread 09-23-2013, 01:58 AM   #3
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2004 TJ Wrangler 
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If I were you I would look at custom fabing something out of either aluminum or lexan (the later especially if they are half doors)
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Unread 09-24-2013, 12:31 PM   #4
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1979 CJ7 
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Location: Temple, TX
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Here is what I did on my full doors. 16 gauge steel cut out on my plasma table. I've since painted them. This was the dry fit. Used the door panel uppers (hideous orange) and painted them with black vinyl paint. So far, its held up (surprisingly).
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Unread 09-28-2013, 11:30 AM   #5
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1990 YJ Wrangler 
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Location: San Antonio, Texas
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Thinking of doing the same thing on my half hard YJ doors.
Fire Lieutenant/Paramedic
San Antonio, Tx
'90 Yj 4.2L 5spd
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Unread 09-29-2013, 12:08 PM   #6
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1993 YJ Wrangler 
Join Date: May 2005
Location: Rigby, Idaho, Macastan (Idaho)
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Look at some UHMWPE (cutting board material). Light and easily workable color is molded through it and dimensionaly stable.
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