$30 TJ Fold Down Tailgate (and stuck torx bolt removal) - Page 9 - JeepForum.com
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Unread 10-10-2012, 12:52 PM   #121
Jersey_96XJ
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like those hinges! Will be watching this. Have been wanting to do this for awhile. Just trying to decide which hinges to use.

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Unread 10-12-2012, 07:29 AM   #122
Machinist
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Where did you get those hinges?
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Unread 10-17-2012, 08:57 PM   #123
NalinMFG
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Unread 10-17-2012, 09:02 PM   #124
kjg26
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Did you reinforce the piece below the tail gate? The tailgate itself? Drill clean through the tail gate. Pics would be great! I'm worried of I reinforce the piece below the tailgate if won't sit flush with the tailgate
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Unread 10-17-2012, 10:54 PM   #125
NalinMFG
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Quote:
Originally Posted by kjg26 View Post
Did you reinforce the piece below the tail gate? The tailgate itself? Drill clean through the tail gate. Pics would be great! I'm worried of I reinforce the piece below the tailgate if won't sit flush with the tailgate
It's not mounted yet. Not sure if I want to use nutserts or drill through yet. I placed the holes in a way that drilling through would line up perfect with flat surfaces. I think drilling through would be stronger and less expensive. On the other hand nutserts may be easier to install(no need to drop tank to get behind bottom part), and look cleaner because there would be no nuts on the backside of the tailgate.



Also still deciding between black oxide countersunk hardware for hinges or button head 316 stainless. I plan on using small button heads for the other holes.
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Unread 07-06-2013, 11:15 AM   #126
NalinMFG
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Quote:
Originally Posted by Machinist View Post
Where did you get those hinges?
They're strap hinges from McMaster-Carr.
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Unread 12-31-2013, 12:10 AM   #127
Doubblea
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Just got a tire carrier, saw this awhile ago, and want to do this. Any chance you can get the pics to work again?
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Unread 01-15-2014, 12:30 AM   #128
rbkelley89
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damn ive been piecing together this project for a few weeks then i ran across this thread... so far i have cj hinges and ordered a pair of the stock cj cable brackets the the cable mounts to on the tailgate. still need to get the cables and hardware never used nutserts before but i might have to go that route. I like those hinges though lets see it finished!
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Unread 01-15-2014, 05:06 PM   #129
rbkelley89
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i got my cj tailgate cable brackets



planning on mounting them like this guy



does anyone see any problem doing this? I figured cjs came like this and many truck beds are attatched on the side like this so i figured it would look pretty good. This guy just used self tapping screws but id like to use some nutserts that i already have laying around. Never used nutserts so it think ill give it a go. I might use them for the hinges as well instead of dropping the tailgate.
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2001 orange tj 2.5L (113,000) 35" Km2 Black rims D lp 30 Front and d 44 rear with ARB 1"BD MML, 1.25" BL, 4" RC Lift, Flat tc Skid, Adj rear ca's (front soon) TW rear DS, Novak shifter cable, JB ss SYE, RE angled rear trackbar, 8,000Lb Mile marker, Custom front and rear (w/swing) bumpers. Homemade CAI. Lots more to come.
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Unread 05-12-2014, 11:13 PM   #130
pickleman
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I have the hinges and cable and some hard ware about ready to start on mine and want to know if the nutserts are a must or if I can get away with self taping screws for mounting the cable brackets to the tailgate I am gonna make the brackets out of 1/4 angle iron
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Unread 06-24-2014, 02:35 PM   #131
NalinMFG
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Quote:
Originally Posted by pickleman View Post
I have the hinges and cable and some hard ware about ready to start on mine and want to know if the nutserts are a must or if I can get away with self taping screws for mounting the cable brackets to the tailgate I am gonna make the brackets out of 1/4 angle iron
I had no issues using self tappers. Nutserts are going the be the best option though.
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Unread 06-30-2014, 06:08 PM   #132
NalinMFG
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Pics updated/re-linked per several requests.
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Unread 08-19-2014, 11:44 AM   #133
NalinMFG
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Just ordered one of these. Pics to follow when it arrives and I make a tailgate for it.
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Unread 08-19-2014, 01:35 PM   #134
pickleman
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i will post some pics on how mine turned out the self tappers worked great for me
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Unread 08-20-2014, 04:54 PM   #135
kjg26
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Quote:
Originally Posted by NalinMFG View Post


Just ordered one of these. Pics to follow when it arrives and I make a tailgate for it.
Is that a handle and latch?
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