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Unread 03-12-2014, 06:37 PM   #556
gatorchin
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Have a question..in the write up it says to drop the crossmember a couple of inches so you have room to work, and keep it supported with a floor jack..my question is, why not remove it entirely? Especially if you are doing this swap by yourself, and would need that floor jack to remove/lower the transfer case, then raise the 242 up in place?

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Unread 03-12-2014, 06:43 PM   #557
ezflip
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Quote:
Originally Posted by gatorchin View Post
Have a question..in the write up it says to drop the crossmember a couple of inches so you have room to work, and keep it supported with a floor jack..my question is, why not remove it entirely? Especially if you are doing this swap by yourself, and would need that floor jack to remove/lower the transfer case, then raise the 242 up in place?
If you remove the crossmember entirely, there would be nothing holding up the transmission and transfer case. In fact, it is the only rear mount of the 3 motor mounts. Two up front, one rear. So, the entire motor would rotate towards the rear and will hit the firewall causing damage. You can remove the bolts completely and lower it a bit further that way, but youll need to keep the jack under it and be mindful of the motor in relation to the firewall.
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Unread 03-12-2014, 07:03 PM   #558
gatorchin
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Quote:
Originally Posted by ezflip
If you remove the crossmember entirely, there would be nothing holding up the transmission and transfer case. In fact, it is the only rear mount of the 3 motor mounts. Two up front, one rear. So, the entire motor would rotate towards the rear and will hit the firewall causing damage. You can remove the bolts completely and lower it a bit further that way, but youll need to keep the jack under it and be mindful of the motor in relation to the firewall.
Makes perfect sense..so it would probably be better to leave the bolts in and drop it a couple of inches, just like the write up suggested..just trying to get all my questions answered because I'm ready to do the swap this weekend hopefully.

One more question..I have my front cv shaft removed (going to double cardan)..I have my front diff yoke installed..tomorrow I may have a couple hours to kill, although in bad weather..I was thinking this May be a good time to go ahead and install the select trac shifter assembly, since I can do all that work inside the jeep..would it be ok to go ahead and do this?? I, wanted to get al I can done before the actual case/driveshafts
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Unread 03-12-2014, 07:05 PM   #559
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Originally Posted by gatorchin View Post
Makes perfect sense..so it would probably be better to leave the bolts in and drop it a couple of inches, just like the write up suggested..just trying to get all my questions answered because I'm ready to do the swap this weekend hopefully.

One more question..I have my front cv shaft removed (going to double cardan)..I have my front diff yoke installed..tomorrow I may have a couple hours to kill, although in bad weather..I was thinking this May be a good time to go ahead and install the select trac shifter assembly, since I can do all that work inside the jeep..would it be ok to go ahead and do this?? I, wanted to get al I can done before the actual case/driveshafts
Yep, no problem doing that at all.
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Unread 03-12-2014, 07:16 PM   #560
gatorchin
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Quote:
Originally Posted by ezflip
Yep, no problem doing that at all.
Good to hear..wish there a was a write up w/pics..I found a write up but (text only..guess only one way to do it and that's tear into it
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Unread 03-12-2014, 07:21 PM   #561
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Originally Posted by gatorchin View Post
Good to hear..wish there a was a write up w/pics..I found a write up but (text only..guess only one way to do it and that's tear into it
Are you swapping in a 242HD or an LD? If its an LD, this is from a ZJ, but it is exactly the same. http://kevinsoffroad.com/techarticle...-242_swap.html

If its an HD, just skip the part about swapping the input shaft
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Unread 03-12-2014, 07:30 PM   #562
gatorchin
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Quote:
Originally Posted by ezflip
Are you swapping in a 242HD or an LD? If its an LD, this is from a ZJ, but it is exactly the same. http://kevinsoffroad.com/techarticle...-242_swap.html If its an HD, just skip the part about swapping the input shaft
I'm swapping in the hd..I'll check that link out, thanks

Oh..after looking at the link, I was referring to a write up on the shifter assembly swap..it can't be that hard, but it's always good if you can find a write up w/ pics...the write up that began this thread should get me through the actual case swap
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Unread 03-14-2014, 12:09 PM   #563
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I'm in the middle of this and these transfer case nuts are giving me fits..the engineers didn't want this swap to happen without giving people fits..I have 3 of the 6 bolts off..funny thing is some of them are 14mm and some 15mm..can't wait till this is over

One was 15mm...this wj has had a en engine and tramsmission replaced so I'm thinking whoever did that work threw on the 15mm
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Unread 03-14-2014, 05:54 PM   #564
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Can someone help me with the bolt size I need that connect the front of 242 transfer case to double cardan driveshaft?

nevermind got the part number from the dealer
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Unread 03-15-2014, 08:19 PM   #565
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Do I have to swap in the Select Trac shifter?
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Unread 03-16-2014, 05:30 AM   #566
gatorchin
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Do I have to swap in the Select Trac shifter?
if you mean the whole shifter assembly, no you dont' have to..you could just put stickers or something where the shift points are, i know some guys did that..but i went ahead and changed out the whole assembly..its really easy..there is a write up on how to remove center console on wjjeeps.com
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Unread 03-16-2014, 07:14 AM   #567
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Originally Posted by Kalel View Post
Do I have to swap in the Select Trac shifter?
You could also just change out the bezel

The transmission shifter knob is an SOB sometimes and you could damage the wires running up the handle when trying to get it off.
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Unread 03-16-2014, 09:54 AM   #568
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Do I have to swap in the Select Trac shifter?
Gcjeeping sells the bezels over in the classifieds
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Unread 03-16-2014, 12:08 PM   #569
gatorchin
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You could also just change out the bezel

The transmission shifter knob is an SOB sometimes and you could damage the wires running up the handle when trying to get it off.
yeah i was gonna try this route but broke my od wires in two on my 247 shifter knob
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Unread 03-22-2014, 11:30 PM   #570
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I am in the process of doing this, there is a lot to know. Lots of mistakes that can be made. I will give all my notes.
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