High mount bull/safari bar revisited - Page 2 - JeepForum.com
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post #16 of 58 Old 03-04-2012, 10:11 AM
Fawkes
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Thumbs up

Awesome job and wonderfully executed (though I'm a bit disappointed we couldn't sell you anything).

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post #17 of 58 Old 03-04-2012, 02:43 PM Thread Starter
Howler_GT
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Thanks EfEmDee.
I am a bit surprised you didn't chime in earlier in the thread.

Mounted some cheapie AutoZone lights on the bullbar, and not surprisingly, those tabs are useless 1/8" steel with the same hydraulic punched holes as the rest of the original set-up.
So its off to the perverbial drawing board for those too. Maybe something that doesn't have a mile-wide hole to mount lights. Most off-road lights hardware diameter is directly proportional to weight.

And there is no way you would mount a light that would have that diameter mounting hardware on those THIN tabs. The weight of the lights themselves would bent the <expletive> out of them. Let alone and shake/vibration from even the smoothest of roads.
Anyone who has one of these bars will agree.

Ex-wife left with the Jeep.
Man! I miss that Jeep.

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post #18 of 58 Old 03-04-2012, 02:47 PM
thirdeye
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Thats sweet

2004 4.0L I6 TJ BUILD:
http://www.jeepforum.com/forum/f22/h...rdeye-1233347/
1997 2.4L I4 TJ BUILD:
http://www.jeepforum.com/forum/f22/thirdeyes-second-tj-1816002/
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post #19 of 58 Old 03-04-2012, 03:38 PM
Jrboarder27
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definitely interested in a template
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post #20 of 58 Old 03-04-2012, 09:01 PM
Fawkes
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Quote:
Originally Posted by Howler_GT View Post
Thanks EfEmDee.
I am a bit surprised you didn't chime in earlier in the thread.
Unless I'm responding to an IM or a post in my build thread, I really haven't had the time to browse the forum here. I took a look around this weekend after I was invited by DubyaJ to comment on his review and saw this.

There are a few other threads I would have liked to comment on (since my name was brought up) but there's really no sense in it now... too much time has passed.

Quote:
Mounted some cheapie AutoZone lights on the bullbar, and not surprisingly, those tabs are useless 1/8" steel with the same hydraulic punched holes as the rest of the original set-up.
So its off to the perverbial drawing board for those too. Maybe something that doesn't have a mile-wide hole to mount lights. Most off-road lights hardware diameter is directly proportional to weight.

And there is no way you would mount a light that would have that diameter mounting hardware on those THIN tabs. The weight of the lights themselves would bent the <expletive> out of them. Let alone and shake/vibration from even the smoothest of roads.
Anyone who has one of these bars will agree.
Mine has done okay with the Hella Micro FF's that I mounted. They aren't huge, and mount a fairly wide base with a single 3/8" bolt, IIRC.

I did, however, crank the snot out of the bracket attachment bolts before mounting the lights, and may have adjusted the lights for aim by bending the tabs.
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post #21 of 58 Old 03-05-2012, 08:25 AM
ChrisHager
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Looks to me like this wasn't your first fish fry!

Very well done. Clearly you've thought this through. This thread is a great reference for those wanting to make shackle mounts as well.

~Chris
His: 2004 WJ - OME HD 'Kolak' Lift - Build Thread
His: 1979 J-10 - 3" on 33s - Build Thread
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post #22 of 58 Old 03-05-2012, 11:14 AM
00JGC00
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Howler, great work! I have a bar similar to yours and had/have the same complaints about it. I was going to do the same thing as you but now I'm thinking I'll just scrap the bar and go straight for a bumper. Depending on price, I might just buy your brackets and use those as a starting point for a bumper build. Again, great work!

"The" Matt | '00 Limited WJ | "The White Wolf" aka "Willow" aka "Cool Whip" aka "Sweet 'N Low" aka "AKA"
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December '11 GCOTM | Build: http://www.jeepforum.com/forum/f197/life-times-979511/
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post #23 of 58 Old 08-07-2012, 01:41 PM
03grndcherokee
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id be interested in templates to do this as well. i have the exact bar on my jeep and would like it mounted up like this as well

03 Grand Cherokee Laredo 4.0

Video with pics of my old truck.
http://www.youtube.com/watch?v=Q33PdCP_-8U
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post #24 of 58 Old 08-08-2012, 02:31 AM
BigWheel7
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This looks like some great work. Good job op
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post #25 of 58 Old 08-13-2012, 11:52 PM
kaestacrunch
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I actually just ordered a Hunter bull bar. I'd be very interested in this hardware of yours. Any word on when you'll be opening shop?
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post #26 of 58 Old 08-14-2012, 04:03 PM Thread Starter
Howler_GT
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I have been very busy here as of lately and unfortunately, unable to do any fabbing work.

BUT for those who would like to make thier own brackets, I am willing to make available the prints.

Here are TWO of the THREE. (Third is being re-drawn- available soon)

Main bracket:



NOTE: If you are not planning on using the brackets as recovery points the welded-in gusset can be deleted.

Unibody Backer:




Bullbar mount:

AVAILABLE SOON

If you have any problems give me a howl...bettern not. People might look at ya funny. Drop me a PM here.

Ex-wife left with the Jeep.
Man! I miss that Jeep.

Howler_GT
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post #27 of 58 Old 08-14-2012, 05:37 PM
Maximus_Daximus
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thank you, nice to have a mount idea when building a bumper
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post #28 of 58 Old 08-14-2012, 07:41 PM
CrutchfieldMark
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Dude, you got skills. That looks great. I bet the manufacturer wishes it was that good.

What fits your Jeep?? Find out below!!

Crutchfield Fit Guide for Jeeps
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post #29 of 58 Old 08-28-2012, 09:45 AM
wschilawski
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Subscribed - definitely will look into doing this!

Current Build | 08 JKU Sahara
Previous Build | 02 WJ | 2" BDS Lift
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post #30 of 58 Old 08-28-2012, 01:46 PM
00JGC00
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Quote:
Originally Posted by Howler_GT View Post
I have been very busy here as of lately and unfortunately, unable to do any fabbing work.

BUT for those who would like to make thier own brackets, I am willing to make available the prints.

Here are TWO of the THREE. (Third is being re-drawn- available soon)
That's very generous/kind of you to put these out for everyone! Thank you!

Looking forward to having #3 available.

"The" Matt | '00 Limited WJ | "The White Wolf" aka "Willow" aka "Cool Whip" aka "Sweet 'N Low" aka "AKA"
Utah JeepCrew #39 | Club Matt #1
December '11 GCOTM | Build: http://www.jeepforum.com/forum/f197/life-times-979511/
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