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Unread 09-19-2013, 06:47 AM   #1
AVR2
Web Wheeler
1993 ZJ 
 
Join Date: Apr 2007
Location: UK
Posts: 2,574
Tail light keeps burning out

The driver's side tail light/brake light keeps burning out on my 2005 KJ. I'll fit a new bulb and get maybe a week out of it before it blows again.

There are obvious signs of overheating on the bulb holder, so is there anything I can do to fix the problem permanently? Do I just need a new holder?

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Unread 09-19-2013, 12:12 PM   #2
04liberty
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2004 KJ Liberty 
 
Join Date: Mar 2011
Location: mt morris, MI
Posts: 9
You probably need a new socket. Once it goes bad it burns bulbs out fast.
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Unread 09-19-2013, 12:34 PM   #3
tjkj2002
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2002 KJ Liberty 
 
Join Date: Dec 2009
Location: Colorado
Posts: 8,171
The little metal fingers where the bulb holder contacts in the actual tail light housing likes to melt and sink into the housing.The only real fix is to get a new tail light housing and new bulb holders(do not come with tail light housing).
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Unread 09-21-2013, 02:23 PM   #4
AVR2
Web Wheeler
1993 ZJ 
 
Join Date: Apr 2007
Location: UK
Posts: 2,574
I've discovered what the problem was. There's a known issue with a clear plastic surround inside the tail light housing being affected by heat over time. Eventually it breaks away and touches the bulb, creating a hotspot that quickly burns it out. I took the unit right off the Jeep and gave it a shake and what do you know, that's what had happened to mine. It's a hefty chunk of plastic rattling around inside the tail light, but it's invisible from the outside.

Officially the only fix is to replace the entire tail light housing, but unofficially you can get some needlenose pliers in there to break up the plastic and pull it out (it's toughened, so it was a real PITA). Even though the plastic is supposedly some kind of lens, there's no appreciable difference to the brightness of the light compared to the passenger side once you've pulled it out. Hopefully my problem has now gone away.
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Unread 09-22-2013, 09:58 AM   #5
4x4kingx889
Registered User
2005 KJ Liberty 
 
Join Date: Jan 2010
Location: PA
Posts: 256
I have the same problem it even burnt out my led bulb after 2 months
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Unread 09-22-2013, 09:59 AM   #6
4x4kingx889
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2005 KJ Liberty 
 
Join Date: Jan 2010
Location: PA
Posts: 256
Quote:
Originally Posted by AVR2 View Post
I've discovered what the problem was. There's a known issue with a clear plastic surround inside the tail light housing being affected by heat over time. Eventually it breaks away and touches the bulb, creating a hotspot that quickly burns it out. I took the unit right off the Jeep and gave it a shake and what do you know, that's what had happened to mine. It's a hefty chunk of plastic rattling around inside the tail light, but it's invisible from the outside.

Officially the only fix is to replace the entire tail light housing, but unofficially you can get some needlenose pliers in there to break up the plastic and pull it out (it's toughened, so it was a real PITA). Even though the plastic is supposedly some kind of lens, there's no appreciable difference to the brightness of the light compared to the passenger side once you've pulled it out. Hopefully my problem has now gone away.
samething with mine I could not get the peace out tho
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Silver 05 sport crd-Ehm,Orm,wix oversized oilfilter,shell rotell,2nd gen fuelhead,Fumoto oil drain valve,muffler delete,cat removed,V6 airbox swap,evic added,HVAC controls modded, Franken lifted II,hercules Terra Tracs 245/75/16,Full l.e.d. interior swap,hayden fan clutch and nylon fan
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Unread 09-23-2013, 12:43 PM   #7
olliehopnoodle
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1982 FSJ Cherokee 
 
Join Date: Sep 2012
Location: mesa, az
Posts: 1,064
Same problem. I took a small wood screw (brass). Drilled a hole from the outside and pulled the clear plastic up to the outside cover. Problem solved.
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82 Cherokee WT - SOA/SF/agr box/Borgeson ujoint steering shaft/401/performer/holley TA/HEI/BeCool/727/np208/d44(aussie)/amc20(ARB)/BFG 35X12.5/Corbeau Moab Seats/RCI 6point Harness,Hella Aux lights/tuffy console/killer32 slider bars/custom bumpers and roll bar/Alpine head unit/amps/speakers 2002 Liberty Limited Early edition - Basically stock
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