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Unread 05-16-2011, 06:28 AM   #1
adz4play
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1999 TJ Wrangler 
 
Join Date: Mar 2011
Location: cockermouth, cumbria
Posts: 88
Warn winch problem.

Hey guys ive searched the forum but only really found winch rebuild writeups, Not sure i need this????
Warn 9000 winch, the clutch lever wont go into its engage position, Its very tight and forcing it feels like the wrong thing to do, I can see how to pop it of but before i do this is there something else i should be doing???? cheers, adz

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Unread 05-16-2011, 08:29 AM   #2
TJWAY1
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2002 TJ Wrangler 
 
Join Date: Jun 2010
Location: NJ
Posts: 5
I had the same problem with my Warn Tabor 9K. The gear housing was packed with dirt (and original grease). I had to disassemble the gears, get a new handle from Warn (old one snapped off when I tryed to force it to engage).

I used online instructions for rebuilding a warn m8000 winch. (schematic drawing of your winch is available from Warn)

Cross reference the diagram of your specific winch and the online instructions.

Don' forget to order gaskets (several for thickness) for reassemnbling the gear housing after you clean it up and repack grease
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Unread 05-16-2011, 08:55 AM   #3
adz4play
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Location: cockermouth, cumbria
Posts: 88
cheers dude, dry evening ill have a closer look....grrrr
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Unread 05-17-2011, 03:46 PM   #4
Warn Industries
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Don't hesitate to call our Customer Service team; they'll help you out.

1-800-543-9276

- Andy
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Unread 05-18-2011, 06:21 AM   #5
adz4play
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1999 TJ Wrangler 
 
Join Date: Mar 2011
Location: cockermouth, cumbria
Posts: 88
Thats awsome guys thankyou..
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