Not sure if this will help, I like you're idea, but I wonder if you could use that weather resistant plastic/wood board that people have been using when building decks/fence line. I think its like a plastic composite made with sawdust or something.
Just a thought, nice build thus far!
BFG AT 31's | BDS 2" Lift | JKS Quick Disco's | Zone Rear Sway Links | TeraFlex 1/2" Drop+Washer | Warn M8000 | Viking 80' 3/8 Synthetic w/ Safety Thimble | Viking 350 Fairlead | MetalCloak AL Bumper | 99 Durango Steering Box | Uniden 520 CB w/ 3' FireStik | ebay header | Magnaflow Mid-Cat | Banks Cat-back | XJ Steering Linkage | Hella Black Magic (x4)
2011 Patriot FD1