The fenders are 1.250 square tube at .095 thick and rolled then I used 16 guage sheet at 11.250 width and drilled holes in it for plug welds. the trailer side of the fender I added another 16 guage sheet at 3.0 inches wide to strengthin it for the bolt mounting holes.
This fender should take some rock abuse if the fenders hit any rocks. The original fenders were in bad shape and I could have remade that style of fender again but I wanted something that would slide over the rocks with some fender outer side strength thus the rolled tube outer.
The clamps are called "strong hand". you can never have enough clamps.
awesome fenders and thanks for the link to the manual!! I haven't driven my jeep in like 2 weeks. only thing i got done doing to my trailer was mounting some radial tires up haha. keep up the good work!!
00 TJ, OME shocks, all currie control arm, OME steering damper, Brown dog MML, VIAIR OBA with 2 quick disconnects at the doors, jks quick discos, Kolak exhaust, 30 spline D30 w/ ARB and 4:56, 8.8 w/ super 88 and ARB, home made F/R bumpers and tire carrier,OME zj front springs and OME Lj rear springs, CB w/ firestick, DIY highline fenders/hood, 35 pro comp mud terrains, cragar soft 8s .. .