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Unread 11-08-2012, 04:05 PM   #1
riot1987
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Riots 97 Grand

I finally figured out how to start a build thread so here it is. Hopefully someone can take somethin from it.

This was the 'ol slut when I bought it for $900. It had a bad waterpump and rear axle. Tires were bad. Shocks were a GD joke. The passenger side fender was smashed in. I found it on craigslist, drove down to Colorado Springs and towed it back home.

Then and middle and now pics

p1040740.jpg   p1040741.jpg   p1050074.jpg   p1050075.jpg   p1030355.jpg  

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Unread 11-08-2012, 04:22 PM   #2
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front bumper

In the first pic you can see the corner of my old bumper off my old jeep. I got into an accident about 3 days after finishing that bumper and totalled my jeep. It was the same design as the one one pictured here. The way the winch is settled in the bumper protected it in the accident and only the electrical box was damaged which saved my *** like $300.

I used 5/16 plate for the winch mount.

2"x3" rectangle tubing to mount into the unitard body.
-The drivers side had to be notched in order to get everything in far enough to bolt. (Pic 2) I welded in all my nuts into those tubes prior to putting it on my jeep.

3"x1.5" rectangle tube for the front parts

Then misc. plate to fill in and finish it off

I threw a Smittybuilt XRC8 in it once it was done.
120526_0001.jpg   120526_0004.jpg   120526_0006.jpg   120527_0005.jpg   120528_0000.jpg  

120530_0000.jpg  
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Unread 11-08-2012, 04:46 PM   #3
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REAR BUMPER

Rear bumpers I found, are kinda a PITA. You have a lot of area to cover up but you dont want it looking super big and stupid. Everything was cut with a band saw and a hand grinder so some of its a bit rough. I think it came out looking great and im really happy with it.


I used the same rectangle tubing to go into the body as i used on the front.

Then 3/16 plate for the rest of it.

I found a badass tow loop for it and put in a spot for a ball.

The steps work out well on the side of it too.

The last two pictures are a bottle opener. ESSENTIAL to the build.
p1040703.jpg   p1040704.jpg   p1040705.jpg   p1040706.jpg   p1040707.jpg  

p1040781.jpg   p1040979.jpg   p1040980.jpg  
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Unread 11-09-2012, 10:20 PM   #4
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Steps

I used 2x2'' square for all of these and some plate to mount them to the body. I cut two angles @ 22 degrees on each end in order to make them toe in a total of 45 degrees.
120916_0002.jpg   120918_0003.jpg   p1040940.jpg   p1040941.jpg  
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Unread 11-10-2012, 01:23 AM   #5
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Lift

I got a Rough Country Long Arm Kit that im pretty happy with. Im at about 5" on my baby tires. (31's) I dont have many pics of the instal but it took about a day and a half to instal everything. I Got an IRO front track bar instead of using the Rough Country one. It was a bit chinsy in my opinion. Rugh Country ****ed up when they sent me my lift and I ended up with an extra set of front arms which was pretty sweet. I ran Bilstiens that im very pleased with and I got the pin hole eliminators for the fronts. I extended all my spring "stubs" as well to keep them babys from flopping out. Im not running a rear trackbar and intend on getting an addco front eventually. I had to modify my "Y" pipe because my passenger side upper front CA was hitting the pipe (1st picture). After the LA installed and the 8.8 swap, it was a tight fit to get my muffler in w/o hitting my upper arms or the driveshaft (2nd picture).
p1040972.jpg   p1040974.jpg   120606_0001.jpg  
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Unread 11-10-2012, 01:32 AM   #6
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Hood Vents

These are my yet to be installed hood vents. I pulled them from a Nissan 300zx.
p1040945.jpg  
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Unread 11-11-2012, 08:24 PM   #7
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8.8 Swap

I pulled an 8.8 from a '97 Exploder, it had 3.73's, LSD, and disks. Only 140k on it too. I stripped her down, welded in my tubes and got an Artec truss for it. The truss is awesome, REALLY happy with it. It installed easily and all the instructions made sense. If you can read, you can install this truss easily.

I re-used my old brake lines, (just re-flared and bent them) and purchased an extension for my soft line to make sure I wasnt pulling on my brake lines when I flexed.

ALL of the brake components were interchangeable; pads, rotors, calipers, e-brake components, everything. I was able to use the existing e-brake cables from my ZJ as well.

With the amount of lift I was running I didnt have to resize my driveshafts. I used the stock Exploder flange and bought U-joints that adapted from the 8.8 axle to my ZJ driveshaft.

I set my pinion angle to about 13 degrees for my 5" of lift
Topped it all off with a Solid dif cover, filled her up, and that was that.
120920_0002.jpg   p1040938.jpg   p1040939.jpg   p1040959.jpg   p1040960.jpg  

120930_0000.jpg   p1040946.jpg  
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Unread 11-12-2012, 01:36 PM   #8
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Winch Switch

I ran a switch back to the center console so I didnt always have to hook up my controller. I stashed the switch in an old tape measure and it worked out pretty nicely.
p1040968.jpg   p1040969.jpg  
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Unread 11-12-2012, 01:41 PM   #9
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CB Radio

I mounted my CB kinda in a ****ty spot. I hit my knee on it from time to time but, its nott in the way too badly. I made the bracket for my Firestick antenna and mounted it on my bumper.
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Unread 11-18-2012, 07:08 AM   #10
xxxxxxxxranger_1999
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sweet build...Did you make the brackets for the 8.8 swap or buy them?
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Unread 11-18-2012, 09:41 AM   #11
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Hey thanks man, I appreciate it. I bought it. Its an awesome truss, really easy to install. All your mounting locations are pretty much measured for you. You kinda pre build the truss, throw it on the axle and its done. Here's a link.

ARTEC INDUSTRIES

http://www.artecindustries.com/ZJ-88...-98_p_280.html
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Unread 11-18-2012, 09:54 AM   #12
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RACK

I used 3/4'' electrical conduit for the frame and some expanded iron for the top part. I added another aluminum rail for some more support as well. It works damn good. Its super light and strong and it costs next to nothing to build. The two posts on the side are for a shovel.
p1040970.jpg   p1040971.jpg  
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Unread 11-25-2012, 09:35 PM   #13
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Looks good man. Solid. Still dying to get my 8.8. Everytime i go to get it somethin comes up.
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Unread 11-26-2012, 01:24 AM   #14
riot1987
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Thanks dude! I love that 8.8!
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Unread 11-26-2012, 01:28 AM   #15
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flexy
p1040991.jpg  
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