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TeraFlex Now at Rockridge 4WD! BEST DEALS around!Alloy usa heavy duty ball joint kitsENGO QUADLUX 6" to 54" LED AMBER AND WHITE MULTI

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Unread 03-17-2012, 04:31 PM   #16
bamstar6
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2000 XJ Cherokee 
 
Join Date: Apr 2010
Location: Albuquerque NM
Posts: 199
Got the covers off.
[IMG][/IMG]
[IMG][/IMG]
[IMG][/IMG]
[IMG][/IMG]

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Unread 03-17-2012, 11:23 PM   #17
bamstar6
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I knew I should have bought a wire wheel for my grinder not my drill. it only took the rust and crap off and not the factory paint, which I would have liked to removed especially since there was a run in the factory paint on the rear cover. Next time I change the fluids I will use an angle grinder with wire wheel and repaint. Here they are after I hit them with the wire wheel.
[IMG][/IMG]
[IMG][/IMG]

Although that wire wheel did work well to
Remove the old rtv.
[IMG][/IMG]
[IMG][/IMG]
[IMG][/IMG]

Primered.
[IMG][/IMG]

Got them painted and I changed out the front pinion seal I will post pictures tomorrow.
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Unread 03-18-2012, 07:32 AM   #18
XJ_Renegade
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That's the exact same paint I used on my diff covers. Same axles, too.
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Unread 03-18-2012, 08:35 AM   #19
bamstar6
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Great minds think alike! did u put clear on yours?
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Unread 03-18-2012, 04:00 PM   #20
XJ_Renegade
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I didn't clear coat mine, but they're holding up fine so far.
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Unread 03-19-2012, 08:28 AM   #21
bamstar6
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I did 1 coat of primer and 3 coats of gloss white.
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Unread 03-19-2012, 08:34 AM   #22
bamstar6
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Now on to the pinion seal.
Got the old seal off.
[IMG][/IMG]

Old vs new
[IMG][/IMG]

New seal in.
[IMG][/IMG]

Yoke back on.
[IMG][/IMG]

All back together.
[IMG][/IMG]
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Unread 03-19-2012, 09:53 AM   #23
bamstar6
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Now back to the diff covers.

3rd coat of paint.


image-1635664409.jpg
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Unread 03-19-2012, 09:57 AM   #24
bamstar6
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Finished product.


image-849959149.jpg



image-4157100731.jpg
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Unread 04-17-2012, 01:13 PM   #25
bamstar6
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Well I decided to remove all of the emblems, especially since most of them were all chipped.

From this
[IMG][/IMG]
To this
[IMG][/IMG]

[IMG][/IMG]
And this
[IMG][/IMG]
To this
[IMG][/IMG]
Emblems
[IMG][/IMG]
No emblems
[IMG][/IMG]

I also got a new decal while on vacation.
[IMG][/IMG]
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Unread 04-17-2012, 03:54 PM   #26
XJ_Renegade
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Good work on the debadge...I can't tell they were ever there!
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Unread 04-18-2012, 06:36 AM   #27
bamstar6
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Quote:
Good work on the debadge...I can't tell they were ever there!
Thanks! With a little help from a blow dryer, a razorblade and some adhesive removing spray it was pretty easy! Afterwards you were still able to see where they were a tiny bit, but after wiping it with a moist rag, all traces of them were gone.
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Unread 05-04-2012, 08:31 AM   #28
bamstar6
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So I got sick of seeing my coil spacers sitting on the work bench every time I walked into the garage, so I decided I'm just going to put them on without the double shear track bar and control arm drop brackets just to see what happens.
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Unread 05-04-2012, 08:36 AM   #29
bamstar6
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Wheels off, on jack stands, sway bar disconnected.
[IMG][/IMG]

I forgot the track bar had a TRE so I didn't rent a ball joint separator, so I had to remove the whole mount. I had to cut away some of the factory splash guard to get to the bottom bolts.
[IMG][/IMG]
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Unread 05-04-2012, 09:37 AM   #30
bamstar6
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[IMG][/IMG]

Compress
[IMG][/IMG]

Got the spring out.
[IMG][/IMG]

[IMG][/IMG]

Stock isolator out, spacer in.
[IMG][/IMG]

Spring back in.
[IMG][/IMG]

Same thing on the other side. Lather, Rinse, Repeat.
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