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-   -   Just another LJ build (http://www.jeepforum.com/forum/f22/just-another-lj-build-1055533/)

G Beasley 06-21-2010 07:02 PM

Retro Rubicon LJ build
 
I havent had a 4wd that could be driven on the highway in a long time and I was getting tired of trailering everywhere so I started looking for a LJ Rubicon last Thanksgiving . Within a week I found this with 60k miles for a great deal and it was semi local .
http://i386.photobucket.com/albums/o...d/IMG_0784.jpg
This is the first picture I took of it once I unloaded it from the trailer . The next day I took it out back to have a little fun .
http://i386.photobucket.com/albums/o...d/IMG_0812.jpg
I immediatley liked the softer ride than I had in my samurai , but it was lacking some in capability . I knew with some time and research it would be much more capable , but for the time being I contented myself with cleaning it , getting a new top and some Line X .
http://i386.photobucket.com/albums/o...usville013.jpg
http://i386.photobucket.com/albums/o...usville011.jpg
I removed everything from the LJ and added a custom milk crate seat . I trailered it over to Line X and then when I got it home I put it all back together just in time to drive up to Lake Erie for work . (Seeing a trailer habit yet )
http://i386.photobucket.com/albums/o...usville059.jpg

This was the 1st time in 7 years I hadnt driven a dually CTD Dodge on a trip and I really enjoyed the TJ . So I went full bore into researching here on JF and ROF and I ordered up an Old Man Emu super ultimate setup from DPG offroad .

I came home from six weeks on the road and this is what I had waiting for the Rubicon .
http://i386.photobucket.com/albums/o...usville050.jpg

The thread has gotten a little long heres a spoiler pic of what the LJ looks like as of August 2013 .
http://i34.photobucket.com/albums/d1...ps264347de.jpg

G Beasley 06-21-2010 07:26 PM

I went ahead and put the 33x12.5 Destination MTs on with no lift just to see how bad it was going to be ...
http://i386.photobucket.com/albums/o...d/rubicon2.jpg
http://i386.photobucket.com/albums/o...ueValue081.jpg
http://i386.photobucket.com/albums/o...d/rubicon3.jpg

Before during and after .

It wasnt driveable but I sure liked how it looked a lot better .

The lift I went with is med OME coils and JKS adjustable short arms . I want to keep my rig low and stable as I want my wife and kids to enjoy being on the trail . I have also gotten older and dont feel the need to make the hard line every time anymore , heck I am just happy to get in the woods away from society on a rocky road .

http://i386.photobucket.com/albums/o...conlift069.jpg
1st up was the coils so that I could get them in pretty quick and still drive the jeep if I wanted to .
http://i386.photobucket.com/albums/o...conlift071.jpg
http://i386.photobucket.com/albums/o...conlift072.jpg
http://i386.photobucket.com/albums/o...conlift074.jpg
http://i386.photobucket.com/albums/o...conlift075.jpg
I removed the swaybar links and then moved on to the shock .
http://i386.photobucket.com/albums/o...conlift078.jpg
http://i386.photobucket.com/albums/o...conlift076.jpg
Drivers side shock came out nicely , but the passenger side had to have the shaft cut with a cut off wheel .
http://i386.photobucket.com/albums/o...conlift084.jpg
Then the spring came out .
http://i386.photobucket.com/albums/o...conlift085.jpg
Heres the OME next to the stock Rubicon spring .
http://i386.photobucket.com/albums/o...conlift086.jpg
http://i386.photobucket.com/albums/o...conlift088.jpg
http://i386.photobucket.com/albums/o...conlift089.jpg
http://i386.photobucket.com/albums/o...nlift090-1.jpg
Next up was to install the bump stop , I think the spring pad is made from depleted uranium as it is thick and took a while to drill . A little cutting oil helped a lot and I used the self drilling screw to cut in the threads .
Once it was all test fit I removed the bumpstop and put it inside the coil spring . Then I pushed it into place with the help of a spring compressor . Once it was in place I reached through the coil with a 1/4" ratchet and ran the screw in .
http://i386.photobucket.com/albums/o...conlift092.jpg
And heres the first corner completed .

kyle1228 06-21-2010 07:37 PM

You literally have exactly what I'm looking into! You have a great looking Jeep on your hands. Good luck with the lift!

G Beasley 06-21-2010 07:39 PM

I decided to yank the trac bar and drill out the mount .
http://i386.photobucket.com/albums/o...conlift094.jpg
http://i386.photobucket.com/albums/o...conlift095.jpg
Impact chisel with a pickle fork adapter is your friend .
http://i386.photobucket.com/albums/o...conlift097.jpg
Wrestled the drill into place and drilled the hole out .
http://i386.photobucket.com/albums/o...conlift101.jpg

The other side came out easy and it went back in fine .

G Beasley 06-21-2010 07:52 PM

http://i386.photobucket.com/albums/o...conlift106.jpg
http://i386.photobucket.com/albums/o...conlift108.jpg
http://i386.photobucket.com/albums/o...conlift105.jpg
http://i386.photobucket.com/albums/o...conlift110.jpg
http://i386.photobucket.com/albums/o...conlift109.jpg

Rear spring and shock swapped out . I got lucky and all of the bolts came out pretty easy .
http://i386.photobucket.com/albums/o...conlift115.jpg
http://i386.photobucket.com/albums/o...conlift118.jpg
http://i386.photobucket.com/albums/o...conlift120.jpg
http://i386.photobucket.com/albums/o...conlift122.jpg
http://i386.photobucket.com/albums/o...conlift119.jpg
Heres the links cut down and with the threads cleaned up .

I had to cut the new links down so it gave me an excuse to use the bandsaw and grinder .

Skytard 06-21-2010 07:58 PM

looks good, how much lift?

G Beasley 06-21-2010 08:16 PM

Went ahead and put the JKS arms in on the rear .
http://i386.photobucket.com/albums/o...conlift123.jpg
It went well once I ignored the directions . The directions said to remove one arm at a time and , but I found it much easier to swap them in pairs .

The rear trac bar went in at the same time and it was perfect the first try . I was very happy to say the least .

http://i386.photobucket.com/albums/o...conlift093.jpg
I swapped the front arms out in pairs and it went pretty nice too .
http://i386.photobucket.com/albums/o...2/100_7107.jpg
This is what it looked like with the suspension and body lift finished . And this is where it stands for now . I have a Savvy gas tank skid ready to go in and I am going to bend up a cage next . I will post more pics when I make some more progress .

The only thing left to buy is the Savvy under armor . I am making my bumpers and sliders and then its finished ... hahahahahaha .

G Beasley 06-21-2010 08:41 PM

Quote:

Originally Posted by kyle1228 (Post 9664878)
You literally have exactly what I'm looking into! You have a great looking Jeep on your hands. Good luck with the lift!

Thanks , I hope yours will work out as well for you as mine has for me .

Quote:

Originally Posted by Skyler1997TJ (Post 9665038)
looks good, how much lift?

Thanks . It has a 2.5" OME coil lift with a 1.25" JKS body lift . I have about 500 miles on it now and I love how it rides vs stock .

G Beasley 07-05-2010 08:11 PM

I have been driving the LJ more and more and last night I took my family out in it for the 1st time to go see the fireworks . On the way home a deer leaped in front of us and went into the grill .
http://i386.photobucket.com/albums/o...2/IMG_1979.jpg
http://i386.photobucket.com/albums/o...2/IMG_1978.jpg
http://i386.photobucket.com/albums/o...2/IMG_1977.jpg
http://i386.photobucket.com/albums/o...2/IMG_1975.jpg

I think I may try to put the inner section of a CJ grill out and weld it into the now bent TJ grill . The fenders are going to get cut flat and I have a new bumper ready to weld up . I have been on hold build wise as my wife had me do this . http://i386.photobucket.com/albums/o...2/IMG_1888.jpg
http://i386.photobucket.com/albums/o...2/IMG_1891.jpg
Now that the deer has attacked , I am free to work on the rubicon again .

G Beasley 02-02-2011 07:10 PM

http://i386.photobucket.com/albums/o...atfender15.jpg
I got the antirock on last month , no complaints with it at all . Pretty easy to install and I dont notice it on the road . Best of all no more disco'ing when I get to the trail .
http://i386.photobucket.com/albums/o...latfender1.jpg
Started out by measuring ten times and drilling the holes for the JK signals .
I used a 3 and a 1/4" holesaw and it was the perfect size for the housings I got from Rock Auto .
http://i386.photobucket.com/albums/o...latfender2.jpg
Fished the wires back through the newly drilled and painted signal hole . I was able to use an existing hole for the wires . http://i386.photobucket.com/albums/o...latfender3.jpg
I used a sawzall blade with light pressure to cut notches in the light flanges so I could index the lights to tighten them and not use silicone to hold the housings in . http://i386.photobucket.com/albums/o...latfender4.jpg
Here you can see the notch . I offset the slots in the grill so these go in then twist an 1/8th of a turn . They are very tight but fit great . http://i386.photobucket.com/albums/o...latfender5.jpg
The first light is in and wired . http://i386.photobucket.com/albums/o...latfender6.jpg
Deer damage getting ready to go away . http://i386.photobucket.com/albums/o...latfender7.jpg
Detail of the wiring , there was plenty of length for the fog light connection . I used an existing hole on the bottom of the grill to drop the fog light wiring through . If I didnt have body lift this would have been a tight fit . http://i386.photobucket.com/albums/o...latfender9.jpg
I painted all the exposed surfaces with Mopar touch up paint . It blends in pretty nicely . http://i386.photobucket.com/albums/o...latfender8.jpg
Heres the drivers side wiring all snaked through . I did have to pull the coolant reservoir to gain access to the hole to snake the wiring through .
http://i386.photobucket.com/albums/o...atfender10.jpg
Passenger side completed . http://i386.photobucket.com/albums/o...atfender11.jpg
Finito !
http://i386.photobucket.com/albums/o...atfender12.jpg
From the side . http://i386.photobucket.com/albums/o...atfender14.jpg
Time to start the tube work on the front . I think it will look a lot like the Rokmen when its done . I could make something different ,but the Merc is perfection to me .

I also picked up a dana 44 for my wifes XJ . I think I am going to put an OX locker in it before it goes back in . Gotta keep my wife happy and I think I am pretty lucky that a Dana 44 made her happy .

G Beasley 02-04-2011 08:45 PM

http://i386.photobucket.com/albums/o...epparts031.jpg
http://i386.photobucket.com/albums/o...epparts030.jpg
http://i386.photobucket.com/albums/o...epparts029.jpg

I bent up the front hoop and got it all fitted to the bumper plate . The duct tape lets me stand back and look at the position of the tubing as I go along . Hopefully tomorrow I will get the two other tubes notched and tacked in place . Then I can pull the entire assembly off and finish welding it .

Skytard 02-04-2011 09:09 PM

not a big fan of the LJ but your doing a great job. Keep up the good work.

G Beasley 02-04-2011 09:19 PM

LJs seem to have a love hate fan base . When I got it I needed the space for the kids and my wifes stuff more than anything , but once I rode some distance in it I was in love . I do have a CJ 5 so I like the short wheelbase stuff too , but its for playing around out back or short trips ... it sucks to get old .
Thanks for the kind words , I have had a lot of fun building this one .

verman 02-05-2011 12:18 AM

Thank you for documenting your build, it will help immensely when my parts arrive from DPG.

MCObray 02-05-2011 12:33 AM

Love the stance & color of your LJ. I'm puzzled on how people don't like LJ's... they look a lot better than TJ's in my book.


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