A Hokies 04' TJ build - Page 9 - JeepForum.com

Reply
 
LinkBack Thread Tools
post #121 of 717 Old 04-23-2013, 08:13 AM Thread Starter
jeepinhokie
Registered User
2004 TJ Wrangler 
 
Join Date: Apr 2010
Location: MD
Posts: 2,809
ordered some waterproof connectors for the locker pumps and the axle lock switches in the diffs to work with the 18 guage wire I picked up. WPK-2-20-18 - WeatherPack 2 Pin Kit 20-18 AWG

Should make for a clean install. after seeing another club members wiring, I'm determined not to make a mess of this wiring project. wish me luck. the connectors should make hooking up and removing the axles and pumps easier, cleaner and more professional looking.

also picked up a harbor freight heat gun for all the heat shrink. For $8 i really cant complain, but hopefully it works well.

Attached Thumbnails
connectors.JPG  
jeepinhokie is offline  
Sponsored Links
Advertisement
 
post #122 of 717 Old 04-24-2013, 07:11 PM Thread Starter
jeepinhokie
Registered User
2004 TJ Wrangler 
 
Join Date: Apr 2010
Location: MD
Posts: 2,809
Not much to show but I did receive the threaded bungs from ruffstuff and some electrical supplies I ordered from superbrightLEDs.


image-3088135074.jpg



image-3575551400.jpg



image-600172186.jpg



Going to start mapping out the locker pump wiring and/or get a start on the rear brake lines.
jeepinhokie is offline  
post #123 of 717 Old 04-28-2013, 07:25 PM Thread Starter
jeepinhokie
Registered User
2004 TJ Wrangler 
 
Join Date: Apr 2010
Location: MD
Posts: 2,809
So a question to anyone who knows how the axle lock switch in the diff works. Should the switch in the diff be operated by 12v or a ground.

The switches I want to use have two lights in them. The upper light is lit when the switch is pressed. The lower light is independent and I will be using it to identify when the lockers are locked by using the indicator switches built into the axles.

This picture shows the two options. Top is using ground through the axle switch and the lower is using the 12v method.

image-835448630.jpg

The picture is simplified for drawing purposes. But I will be adding a master switch and a second locker pump/switch/indicator into the final product.

I think I remember reading the axle switch being run off a ground line in rubicons.

EDIT this is not how I wired my lockers... continue reading a few posts.
jeepinhokie is offline  
post #124 of 717 Old 05-01-2013, 06:42 PM Thread Starter
jeepinhokie
Registered User
2004 TJ Wrangler 
 
Join Date: Apr 2010
Location: MD
Posts: 2,809
Got the metalcloak duroflex joints in today, earlier than I expected them. They look beefy as hell.

image-1275677516.jpg

image-3315317217.jpg

Only thing I am not 100% pleased with is the threads. Some of them have dings in them from shipping and some of them have slag or something in the threads. The jam nuts get caught in the dings and slag and I have to use a wrench and a vise to get the jam nuts all the way down. Not a deal breaker but just a little annoying for something brand new. Hopefully the picture shows what I'm talking about.

image-567758251.jpg

I have heard good things about metalcloaks attention to detail in shipping their products and I think they need something more than a little bubble wrap for these beefy joints.

image-2929773413.jpg
Attached Thumbnails
image-1657199095.jpg  
jeepinhokie is offline  
post #125 of 717 Old 05-05-2013, 04:44 PM Thread Starter
jeepinhokie
Registered User
2004 TJ Wrangler 
 
Join Date: Apr 2010
Location: MD
Posts: 2,809
Small progress but I did get the pumps mounted.

image-898869943.jpg

image-2489497866.jpg

image-4163845129.jpg

Also got my bike rack modified so I can start riding my mountain bike around the local lake again. Had to cut and extend the mounting plate 3".

image-3766360444.jpg
jeepinhokie is offline  
post #126 of 717 Old 05-08-2013, 08:41 PM Thread Starter
jeepinhokie
Registered User
2004 TJ Wrangler 
 
Join Date: Apr 2010
Location: MD
Posts: 2,809
Finally got around to replacing my camshaft synchronizer. Old one was toast. Also replaced the plugs with autolite APP-985 with a .040 gap. Jeep idles noticeably better now, but still wants to drop a little. I'll keep an eye on it.



image-2713108195.jpg



image-761883172.jpg



image-1859655431.jpg

Also picked up new rotors, got my reman rear calipers in the mail, and my OTRATTW switches came in.
jeepinhokie is offline  
post #127 of 717 Old 05-13-2013, 06:23 AM Thread Starter
jeepinhokie
Registered User
2004 TJ Wrangler 
 
Join Date: Apr 2010
Location: MD
Posts: 2,809
got my locker switches and pumps wired and installed this weekend. I also removed a burnt out backup light and cleaned up the wiring under the hood for my windshield lights.
there was alot of dremel work involved with getting the switches installed, it was tedious and time consuming, but i think the time spent was worth it. these are the contrua V series rockers from OTRATTW. all the rockers are wired into the dash lights and light up at night.

locker power switch provides power to both F&R pumps and acts like a safety switch.

next i need to pick up some diodes and wire the diff sensors into the dashboard locker lights.

FYI, the wiring diagram i posted a little while ago it NOT how I wired these up. hopefully i will have time to redraw my actual wiring diagram.
Attached Thumbnails
Dash2.JPG   Dash1.JPG   dash4.JPG   Dash3.JPG  
jeepinhokie is offline  
post #128 of 717 Old 05-13-2013, 09:17 PM
CloakedLJ
Registered User
2004 LJ Wrangler 
 
Join Date: Mar 2012
Location: Beaverton
Posts: 73
Looking forward to the wiring update, as I will need to tackle it soon too.
CloakedLJ is offline  
post #129 of 717 Old 05-14-2013, 07:15 AM Thread Starter
jeepinhokie
Registered User
2004 TJ Wrangler 
 
Join Date: Apr 2010
Location: MD
Posts: 2,809
I put together the wiring diagram for my locker pumps and switches. i'm sure there are other possibilities, but this is the method I used.

one note about the switches... the blue lower light is a little bright at night, you might talk with the OTRATTW guys about using their 18V switches as they claim the lights are 1/3 dimmer than thw 12V switches. I may put a resistor in the dash wiring lights to dim them a little. Ill have to do some reseach about the particulars of resistors, but I understand the general principles...

as you may have noticed i have a 4th switch for my windshield lights. The wiring for the lights was already present, but I did add the dash light circuit into that switch (pins 6&7). if/when i get a 5th switch ill continue to add onto that circuit.

The lockers pull something like .5 Amps each, so there is no concern about adding them onto the cigarette lighter circuit.

I will be adding another circuit to use the dash locker lights to indicate when the lockers are acutally locked. Ill draw up a wiring diagram for that when I finalize the wiring and ensure everthing works.

Hope this helps...
Attached Thumbnails
locker pump wiring.JPG  
jeepinhokie is offline  
post #130 of 717 Old 05-16-2013, 06:33 PM Thread Starter
jeepinhokie
Registered User
2004 TJ Wrangler 
 
Join Date: Apr 2010
Location: MD
Posts: 2,809
Wired the dash lights to be ready for the axle swap. The diff sensors will complete the circuit and turn their respective dash light on when locked. Diodes are required to prevent any possibility of power going onto the dash and frying it. The diodes also ensure that the dash sees two separate ground signals from a single ground thus preventing the lights from flashing.

So now I know when the pumps are running if the switch lights are on and if the axles are properly locking using the OEM dash lights.

I'll post a wiring diagram tomorrow.

Also tried to dim the switch lights but the resistors I bought were not resistive enough and the lights didn't dim at all. So I need to pick up different resistors tomorrow to complete the wiring.
Attached Thumbnails
image-2265687524.jpg   image-3980265993.jpg   image-3995235081.jpg  
jeepinhokie is offline  
post #131 of 717 Old 05-17-2013, 09:35 AM Thread Starter
jeepinhokie
Registered User
2004 TJ Wrangler 
 
Join Date: Apr 2010
Location: MD
Posts: 2,809
here is the wiring diagram for using the locker lights in the dash of a non-rubicon TJ tied into the differential switches from Rubicon D44's. and the diodes.
Attached Thumbnails
locker light wiring diagram.JPG   image-68623961.jpg  
jeepinhokie is offline  
post #132 of 717 Old 05-17-2013, 02:20 PM Thread Starter
jeepinhokie
Registered User
2004 TJ Wrangler 
 
Join Date: Apr 2010
Location: MD
Posts: 2,809
Got the OTRATTW lights dimmed properly. Needed two 10k ohm resistors, which is actually only 5k ohm. Either way they are much closer to the stock dash lights now.
Attached Thumbnails
image-3713206665.jpg   image-3560494231.jpg  
jeepinhokie is offline  
post #133 of 717 Old 05-17-2013, 02:23 PM Thread Starter
jeepinhokie
Registered User
2004 TJ Wrangler 
 
Join Date: Apr 2010
Location: MD
Posts: 2,809
Also got some pictures of the rockers on with the dash locker lights on.

I think this turned out very nice if I don't say so myself.
Attached Thumbnails
image-2307613048.jpg   image-1736917004.jpg  
jeepinhokie is offline  
post #134 of 717 Old 05-17-2013, 02:52 PM
BamaJeepman21
Registered User
1998 TJ Wrangler 
 
Join Date: Feb 2011
Location: Tuscaloosa
Posts: 4,210
If you don't mind, how much will your 4 link run you? I calculated mine out and I think it came out to around $1,500 minus the actual arms. To make a complete arm you have to order the joint/threaded housing, jam nuts, and threaded bungs? Gerald recommended I call Andrew at Letzroll for some custom arms. Not sure how much that'll cost me.

-Jack
BamaJeepman21 is offline  
post #135 of 717 Old 05-17-2013, 04:37 PM Thread Starter
jeepinhokie
Registered User
2004 TJ Wrangler 
 
Join Date: Apr 2010
Location: MD
Posts: 2,809
Quote:
Originally Posted by BamaJeepman21
If you don't mind, how much will your 4 link run you? I calculated mine out and I think it came out to around $1,500 minus the actual arms. To make a complete arm you have to order the joint/threaded housing, jam nuts, and threaded bungs? Gerald recommended I call Andrew at Letzroll for some custom arms. Not sure how much that'll cost me.
Yeah something like that. All I know for certain is that it's more than I originally expected it to be.

Frame mounts
Axle mounts
Control arm joints/jam nuts/threaded inserts/DOM
Brake lines / calipers/ misc fittings
E-brake
Pump switches/electrical supplies/air line
Exhaust work
Paint
Fluids
Coil buckets

**** adds up fast.…

I got my axle with a truss/diff cover , 4.88s, chromoly shafts. Which saved me quite a bit of money in building the axle itself.

My thoughts on the custom arms…. If you can fabricate everything else for a 4 link. Then you can cut and weld some DOM for the arms. No sense in having some custom made when you can make them yourself.
jeepinhokie is offline  
Reply

Quick Reply
Message:
Options

Register Now



In order to be able to post messages on the JeepForum.com forums, you must first register.
Please enter your desired user name, your email address and other required details in the form below.

User Name:
Password
Please enter a password for your user account. Note that passwords are case-sensitive.

Password:


Confirm Password:
Email Address
Please enter a valid e-mail address for yourself.



Email Address:
OR

Log-in









Human Verification

In order to verify that you are a human and not a spam bot, please enter the answer into the following box below based on the instructions contained in the graphic.




Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Show Printable Version Show Printable Version
Email this Page Email this Page



Similar Threads
Thread Thread Starter Jeep Forums Replies Last Post
Daddy's power wheel TJ build (Slow build) Ratm Jeep Builds 15 02-04-2014 09:59 PM
Jeep Build: Minty White Country XJ Build GTEIS300 Jeep Builds 34 01-20-2013 10:42 AM
2000 TJ Build - LCG First Time Build japete01 Jeep Builds 82 06-07-2012 09:50 PM
JeepWJ26 Build--Johnny Cash Build JeepWJ26 Jeep Builds 31 01-09-2012 11:15 AM
JeepDVL45's 'Bruiser' Build -- A Daily Driver's slow build JeepDVL45 Jeep Builds 41 08-11-2011 09:44 AM

Posting Rules  
You may post new threads
You may post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are Off
Pingbacks are On
Refbacks are On

 
For the best viewing experience please update your browser to Google Chrome