92 yj build - Page 3 - JeepForum.com
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post #31 of 604 Old 10-04-2008, 06:14 PM Thread Starter
bigsquat
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Location: placerville, ca
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Ok ,now the carrier bearings.Ipulled the old ones off the ls 44 dif and ground the center out so it will slide freely over the new open carrier.I used the same amount of shims that was on the old carrier, thats always a good starting point.The side to side preload seemed good so i pulled it back out and installed the ring gear. then dropped the carrier back in and howdy! right on the money, or at least close< .006. usually your moving shims from one side to the other to get it right.Pretty lucky! I checked the pattern and its good also. I then pulled out the bearings and installed the new ones. checked it one more time and still good.

Attached Thumbnails
92 jeep log 44 carrier set up 004.jpg   92 jeep log 44 carrier set up 005.jpg   92 jeep log 44 carrier set up 007.jpg  
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post #32 of 604 Old 10-04-2008, 06:20 PM Thread Starter
bigsquat
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more pics, and i also noticed the the axle tubes leeked from where they enter the housing,as u can see in the pic of the loose silicone. i just ran another bead in side next to the bearings
Attached Thumbnails
92 jeep log 44 carrier set up 008.jpg   92 jeep log 44 carrier set up 009.jpg   92 jeep log 44 carrier set up 001.jpg  

Last edited by bigsquat; 10-05-2008 at 08:55 AM.
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post #33 of 604 Old 10-04-2008, 06:26 PM Thread Starter
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the silicone was loose that was on the axle tubes so i redid it, that explains the oil leeks!
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post #34 of 604 Old 10-04-2008, 06:57 PM Thread Starter
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aussie locker

Now to install the aussie locker.this was my first so i hope it works when im done. I had to pull the carrier back out .layed out all the parts and grease them up to hold them inplace.you use the old shaft and side gear shims,get rid of the spiders and there shims.I installed the little pins in the cam gears with the step pointing towards the bottom of the slot on the cam gear.i now installed the old shims on the new side gears and spacers and put into carrier. slide in the shaft and read the clearence between the shaft and the spacers. (i used to much grease!) Needs to be .006-.020. It was .007. Then pull the shaft out and spacers and put then on the cam gears.I then installed the cam gears in the carrier,put pin in and roll pin to hold it. Next was the springs. when your done ,check the gap, it should be between .145-.170. mine was .147. I reinstalled the carrier and put the cover on. Hope it works. I might of missed some steps but u can see its not to hard.
Attached Thumbnails
92 jeep log 44 aussie 001.jpg   92 jeep log 44 aussie 002.jpg   92 jeep log 44 aussie 003.jpg  

Last edited by bigsquat; 10-05-2008 at 08:54 AM.
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post #35 of 604 Old 10-04-2008, 07:01 PM Thread Starter
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more sussie pics

more pics of auusie install
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92 jeep log 44 aussie 004.jpg   92 jeep log 44 aussie 005.jpg   92 jeep log 44 aussie 006.jpg  
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post #36 of 604 Old 10-04-2008, 07:06 PM Thread Starter
bigsquat
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more aussie pics
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92 jeep log 44 aussie 007.jpg   92 jeep log 44 aussie 008.jpg   92 jeep log 44 aussie 009.jpg  
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post #37 of 604 Old 10-04-2008, 09:39 PM Thread Starter
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i need help with the d30 aussie install. Since it uses a clip to hold the axle on the pass side, whats the procedure, wont that clip interfere with the side gear? also the ring gear interfered with the shaft removal so i had to take off the ring gear.Is it the same in the 30

red 92 yj,4.0,dana 44 rear,xj driveshaft,rubi 4-1 tc,35"tires,smitty built winch,oba, 6" flares,hand throttle,aussie's front and back,posi-lock,6" lift.anti-wrap, hombrew bumpers, rack and sliders,cb,rear shock truss <>< ,MY BUILD: http://www.jeepforum.com/forum/showt...hp?t=613943see
Two fish swim into a concrete wall. One turns to the other and says 'Dam!'

Last edited by bigsquat; 02-17-2010 at 07:54 AM.
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post #38 of 604 Old 10-05-2008, 09:23 AM Thread Starter
bigsquat
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Things are going a even slower than i expected, I dont think im going to be ready for pismo on nov 7th.I already missed the rubicon trip.Imight have to shorten the mod list, but they kind of depend on each other to work.

red 92 yj,4.0,dana 44 rear,xj driveshaft,rubi 4-1 tc,35"tires,smitty built winch,oba, 6" flares,hand throttle,aussie's front and back,posi-lock,6" lift.anti-wrap, hombrew bumpers, rack and sliders,cb,rear shock truss <>< ,MY BUILD: http://www.jeepforum.com/forum/showt...hp?t=613943see
Two fish swim into a concrete wall. One turns to the other and says 'Dam!'
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post #39 of 604 Old 10-06-2008, 04:23 PM Thread Starter
bigsquat
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Last night i took the jeep for one last drive before i started taring it down. and i was in 2nd and going about 2000 rpm and the darn d35 blew up! it only has about 93000 miles on it . what a piece of junk. I pulled it out today and as you can see in the picture something was rattling around in there. what timing. I found a good use for my golf tees.
Attached Thumbnails
92jeepteardown 008.jpg   92jeepteardown 007.jpg   92jeepteardown 001.jpg  

red 92 yj,4.0,dana 44 rear,xj driveshaft,rubi 4-1 tc,35"tires,smitty built winch,oba, 6" flares,hand throttle,aussie's front and back,posi-lock,6" lift.anti-wrap, hombrew bumpers, rack and sliders,cb,rear shock truss <>< ,MY BUILD: http://www.jeepforum.com/forum/showt...hp?t=613943see
Two fish swim into a concrete wall. One turns to the other and says 'Dam!'

Last edited by bigsquat; 10-08-2008 at 01:42 AM.
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post #40 of 604 Old 10-07-2008, 08:10 PM Thread Starter
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I know some advised me not to do this ,but i started on the spring hanger 2" drops.There is still time to talk me out of it,i haven't started welding them yet. With the new 6" booms ill get a 2" lift and not affect the caster.Ill box them in for added strength.
Attached Thumbnails
92 jeep spring hangers 001.jpg   92 jeep spring hangers 002.jpg  

red 92 yj,4.0,dana 44 rear,xj driveshaft,rubi 4-1 tc,35"tires,smitty built winch,oba, 6" flares,hand throttle,aussie's front and back,posi-lock,6" lift.anti-wrap, hombrew bumpers, rack and sliders,cb,rear shock truss <>< ,MY BUILD: http://www.jeepforum.com/forum/showt...hp?t=613943see
Two fish swim into a concrete wall. One turns to the other and says 'Dam!'
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post #41 of 604 Old 10-08-2008, 01:52 AM Thread Starter
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i see i made a mistake on my pionion depth. i was supposed to add .003 instead of subtract. whoops! the pattern didnt look to bad so im leaving it . i found a chart for the shim calcs that does the math for you. ill try to post it later if someone asks.ill use it when i do the front.

red 92 yj,4.0,dana 44 rear,xj driveshaft,rubi 4-1 tc,35"tires,smitty built winch,oba, 6" flares,hand throttle,aussie's front and back,posi-lock,6" lift.anti-wrap, hombrew bumpers, rack and sliders,cb,rear shock truss <>< ,MY BUILD: http://www.jeepforum.com/forum/showt...hp?t=613943see
Two fish swim into a concrete wall. One turns to the other and says 'Dam!'
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post #42 of 604 Old 10-08-2008, 09:49 AM Thread Starter
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today i weld the spring perch extenions on.

red 92 yj,4.0,dana 44 rear,xj driveshaft,rubi 4-1 tc,35"tires,smitty built winch,oba, 6" flares,hand throttle,aussie's front and back,posi-lock,6" lift.anti-wrap, hombrew bumpers, rack and sliders,cb,rear shock truss <>< ,MY BUILD: http://www.jeepforum.com/forum/showt...hp?t=613943see
Two fish swim into a concrete wall. One turns to the other and says 'Dam!'
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post #43 of 604 Old 10-08-2008, 09:56 AM Thread Starter
bigsquat
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Location: placerville, ca
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here is the pinion chart. the guy who did this is very good. u can see the link in the picture. if u set up your own gears go to his site
Attached Thumbnails
92 jeep pinion chart 002.jpg  

red 92 yj,4.0,dana 44 rear,xj driveshaft,rubi 4-1 tc,35"tires,smitty built winch,oba, 6" flares,hand throttle,aussie's front and back,posi-lock,6" lift.anti-wrap, hombrew bumpers, rack and sliders,cb,rear shock truss <>< ,MY BUILD: http://www.jeepforum.com/forum/showt...hp?t=613943see
Two fish swim into a concrete wall. One turns to the other and says 'Dam!'

Last edited by bigsquat; 10-19-2008 at 09:07 PM.
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post #44 of 604 Old 10-08-2008, 03:29 PM
DARRTILLM
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Keep It Comin!! You've Got Kahunas!! I Would Have To Pay For The Regear. Everything Else Would Try. You Da Man!!
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post #45 of 604 Old 10-08-2008, 06:51 PM Thread Starter
bigsquat
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my wife took one of my kahunas, but still have one left.I did finish one spring hanger today. as usual id thought id get all 4 done but only got one!,but there is still some daylight.
Attached Thumbnails
92jeepspringperch 001.jpg   92jeepspringperch 002.jpg   92jeepspringperch 005.jpg  

red 92 yj,4.0,dana 44 rear,xj driveshaft,rubi 4-1 tc,35"tires,smitty built winch,oba, 6" flares,hand throttle,aussie's front and back,posi-lock,6" lift.anti-wrap, hombrew bumpers, rack and sliders,cb,rear shock truss <>< ,MY BUILD: http://www.jeepforum.com/forum/showt...hp?t=613943see
Two fish swim into a concrete wall. One turns to the other and says 'Dam!'
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