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post #4771 of 6769 Old 07-17-2012, 12:53 PM
billzcat1
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Just grease where the sleeve goes and the faces of the poly bushings. Not the face where the bushing slides into the bar.

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post #4772 of 6769 Old 07-17-2012, 12:56 PM Thread Starter
snobrdrkid07
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So only where the red bushing touches the sleeve. Just to x2 check. I really want to start doing things right the 1st time, or at least by the 2nd time in this case Keep learning every day.

~ 04 WJ Overland 4.7 HO | Graphite Metallic | Quadra-Drive | Vari-Locks | Bilstein 4600ís | ADDCO Sway Bar | Powerstick Exhaust | RB1 | SuperChips Tuned | Much More to Come ~

~ 04 WJ Laredo 4.0 | Selec-Trac | MBP | OME HD 3" Lift | JKS TB | IRO Front LCA's and UCA's| Bilstein 5100's | Silent Armor 245/70/17's | Custom Front D.S. | Stillen Rotors/Pads | Tow Package w/ 3.73's | Moog HD Steering | Kenwood eXcelon HU | Alpine Speakers, Amps, and Subs | Bilstein SS | Auxiliary Transmission Cooler | Rock Lights | Light Bars | Lots of Cool Stuff ~

~ 05 Rubicon Unlimited 4.0 | 6-Speed | Dana 44's | Air Lockers | 4.11 Gears | Rock-Trac 241OR T-Case with 4:1 4-Low | OME HD Springs | Bilstein 5100ís | 245/75/16 Kevlar MT/R's on Moabs | Hansen Offroad Steel F/R Bumpers | Warn 9000xi Winch | Edge Performance Chip | Custom CAI | Hella Off-road Lights | Cobra 29 CB | Flash Lights | Recovery Gear | Fire Extinguisher ~

~ Snobrdrkid07's ~ Overland Build Thread ~ Blue WJ "Build" Thread ~ Jeep Videos ~ Fuelly ~WJ 4.0 Trans Aux Cooler Info ~



-Michael-
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post #4773 of 6769 Old 07-17-2012, 12:57 PM
billzcat1
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And the faces where the red bushing rubs on the body/axle mounts.
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post #4774 of 6769 Old 07-17-2012, 01:00 PM Thread Starter
snobrdrkid07
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Greased the inside part where the sleeve goes.

forumrunner_20120717_145919.jpg


Can I add some grease to the outside face to where it hits against the TB mounts to keep dirt out and squeaks gone?

forumrunner_20120717_145942.jpg

~ 04 WJ Overland 4.7 HO | Graphite Metallic | Quadra-Drive | Vari-Locks | Bilstein 4600ís | ADDCO Sway Bar | Powerstick Exhaust | RB1 | SuperChips Tuned | Much More to Come ~

~ 04 WJ Laredo 4.0 | Selec-Trac | MBP | OME HD 3" Lift | JKS TB | IRO Front LCA's and UCA's| Bilstein 5100's | Silent Armor 245/70/17's | Custom Front D.S. | Stillen Rotors/Pads | Tow Package w/ 3.73's | Moog HD Steering | Kenwood eXcelon HU | Alpine Speakers, Amps, and Subs | Bilstein SS | Auxiliary Transmission Cooler | Rock Lights | Light Bars | Lots of Cool Stuff ~

~ 05 Rubicon Unlimited 4.0 | 6-Speed | Dana 44's | Air Lockers | 4.11 Gears | Rock-Trac 241OR T-Case with 4:1 4-Low | OME HD Springs | Bilstein 5100ís | 245/75/16 Kevlar MT/R's on Moabs | Hansen Offroad Steel F/R Bumpers | Warn 9000xi Winch | Edge Performance Chip | Custom CAI | Hella Off-road Lights | Cobra 29 CB | Flash Lights | Recovery Gear | Fire Extinguisher ~

~ Snobrdrkid07's ~ Overland Build Thread ~ Blue WJ "Build" Thread ~ Jeep Videos ~ Fuelly ~WJ 4.0 Trans Aux Cooler Info ~



-Michael-
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post #4775 of 6769 Old 07-17-2012, 01:03 PM Thread Starter
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I must have been posting pics as you replied. Thank you Richard.

~ 04 WJ Overland 4.7 HO | Graphite Metallic | Quadra-Drive | Vari-Locks | Bilstein 4600ís | ADDCO Sway Bar | Powerstick Exhaust | RB1 | SuperChips Tuned | Much More to Come ~

~ 04 WJ Laredo 4.0 | Selec-Trac | MBP | OME HD 3" Lift | JKS TB | IRO Front LCA's and UCA's| Bilstein 5100's | Silent Armor 245/70/17's | Custom Front D.S. | Stillen Rotors/Pads | Tow Package w/ 3.73's | Moog HD Steering | Kenwood eXcelon HU | Alpine Speakers, Amps, and Subs | Bilstein SS | Auxiliary Transmission Cooler | Rock Lights | Light Bars | Lots of Cool Stuff ~

~ 05 Rubicon Unlimited 4.0 | 6-Speed | Dana 44's | Air Lockers | 4.11 Gears | Rock-Trac 241OR T-Case with 4:1 4-Low | OME HD Springs | Bilstein 5100ís | 245/75/16 Kevlar MT/R's on Moabs | Hansen Offroad Steel F/R Bumpers | Warn 9000xi Winch | Edge Performance Chip | Custom CAI | Hella Off-road Lights | Cobra 29 CB | Flash Lights | Recovery Gear | Fire Extinguisher ~

~ Snobrdrkid07's ~ Overland Build Thread ~ Blue WJ "Build" Thread ~ Jeep Videos ~ Fuelly ~WJ 4.0 Trans Aux Cooler Info ~



-Michael-
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post #4776 of 6769 Old 07-17-2012, 01:29 PM Thread Starter
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Track bar successfully greased and torqued back down. Will check the torque again in like 20 or 30 miles.

Edit: heyyy, look at that. Greasing the track bar bushings got rid of the squeaks and clunks. Yay.

~ 04 WJ Overland 4.7 HO | Graphite Metallic | Quadra-Drive | Vari-Locks | Bilstein 4600ís | ADDCO Sway Bar | Powerstick Exhaust | RB1 | SuperChips Tuned | Much More to Come ~

~ 04 WJ Laredo 4.0 | Selec-Trac | MBP | OME HD 3" Lift | JKS TB | IRO Front LCA's and UCA's| Bilstein 5100's | Silent Armor 245/70/17's | Custom Front D.S. | Stillen Rotors/Pads | Tow Package w/ 3.73's | Moog HD Steering | Kenwood eXcelon HU | Alpine Speakers, Amps, and Subs | Bilstein SS | Auxiliary Transmission Cooler | Rock Lights | Light Bars | Lots of Cool Stuff ~

~ 05 Rubicon Unlimited 4.0 | 6-Speed | Dana 44's | Air Lockers | 4.11 Gears | Rock-Trac 241OR T-Case with 4:1 4-Low | OME HD Springs | Bilstein 5100ís | 245/75/16 Kevlar MT/R's on Moabs | Hansen Offroad Steel F/R Bumpers | Warn 9000xi Winch | Edge Performance Chip | Custom CAI | Hella Off-road Lights | Cobra 29 CB | Flash Lights | Recovery Gear | Fire Extinguisher ~

~ Snobrdrkid07's ~ Overland Build Thread ~ Blue WJ "Build" Thread ~ Jeep Videos ~ Fuelly ~WJ 4.0 Trans Aux Cooler Info ~



-Michael-
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post #4777 of 6769 Old 07-18-2012, 07:52 AM Thread Starter
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Since I have the suspension at about 98% complete, I figured I'd start another cheap mod for something to do. I am good at those

I am gonna steal this off WDYDTYWJT thread. I had the idea when I saw an H.O. air box and then sure enough it popped up the next day on that thread. Id like to basically do what this guy did and cut that tube out to make it look like the H.O. Box. Then I can also 1, get the mud out of it, and 2 put my new WIX Paper filter in!
Attached Thumbnails
7586489038_a2afd44cfa_z.jpg   jeep 4.7ho intake.jpg  

~ 04 WJ Overland 4.7 HO | Graphite Metallic | Quadra-Drive | Vari-Locks | Bilstein 4600ís | ADDCO Sway Bar | Powerstick Exhaust | RB1 | SuperChips Tuned | Much More to Come ~

~ 04 WJ Laredo 4.0 | Selec-Trac | MBP | OME HD 3" Lift | JKS TB | IRO Front LCA's and UCA's| Bilstein 5100's | Silent Armor 245/70/17's | Custom Front D.S. | Stillen Rotors/Pads | Tow Package w/ 3.73's | Moog HD Steering | Kenwood eXcelon HU | Alpine Speakers, Amps, and Subs | Bilstein SS | Auxiliary Transmission Cooler | Rock Lights | Light Bars | Lots of Cool Stuff ~

~ 05 Rubicon Unlimited 4.0 | 6-Speed | Dana 44's | Air Lockers | 4.11 Gears | Rock-Trac 241OR T-Case with 4:1 4-Low | OME HD Springs | Bilstein 5100ís | 245/75/16 Kevlar MT/R's on Moabs | Hansen Offroad Steel F/R Bumpers | Warn 9000xi Winch | Edge Performance Chip | Custom CAI | Hella Off-road Lights | Cobra 29 CB | Flash Lights | Recovery Gear | Fire Extinguisher ~

~ Snobrdrkid07's ~ Overland Build Thread ~ Blue WJ "Build" Thread ~ Jeep Videos ~ Fuelly ~WJ 4.0 Trans Aux Cooler Info ~



-Michael-
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post #4778 of 6769 Old 07-18-2012, 10:34 AM
billzcat1
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I would just cut it straight, and cut it a little further back than the deepest part of that ellipse.
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post #4779 of 6769 Old 07-18-2012, 11:03 AM Thread Starter
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I just got back home from bring the trailer back from storage and put some blowers on the Jeep to try to cool it down a little faster so I can start this. I drew two different options in blue, I think you are saying something like option 2.

*I had my torque app hooked up today to keep an eye on temps, coolant never went over 210* in stop and go traffic with the trailer and its about 105 here today. Air intake temp was another story, peaked at about 155* when stopped. Wish I had a temp gauge on the trans, curious to see what it is running at.
Attached Thumbnails
air box 1.jpg   air box 2.jpg  

~ 04 WJ Overland 4.7 HO | Graphite Metallic | Quadra-Drive | Vari-Locks | Bilstein 4600ís | ADDCO Sway Bar | Powerstick Exhaust | RB1 | SuperChips Tuned | Much More to Come ~

~ 04 WJ Laredo 4.0 | Selec-Trac | MBP | OME HD 3" Lift | JKS TB | IRO Front LCA's and UCA's| Bilstein 5100's | Silent Armor 245/70/17's | Custom Front D.S. | Stillen Rotors/Pads | Tow Package w/ 3.73's | Moog HD Steering | Kenwood eXcelon HU | Alpine Speakers, Amps, and Subs | Bilstein SS | Auxiliary Transmission Cooler | Rock Lights | Light Bars | Lots of Cool Stuff ~

~ 05 Rubicon Unlimited 4.0 | 6-Speed | Dana 44's | Air Lockers | 4.11 Gears | Rock-Trac 241OR T-Case with 4:1 4-Low | OME HD Springs | Bilstein 5100ís | 245/75/16 Kevlar MT/R's on Moabs | Hansen Offroad Steel F/R Bumpers | Warn 9000xi Winch | Edge Performance Chip | Custom CAI | Hella Off-road Lights | Cobra 29 CB | Flash Lights | Recovery Gear | Fire Extinguisher ~

~ Snobrdrkid07's ~ Overland Build Thread ~ Blue WJ "Build" Thread ~ Jeep Videos ~ Fuelly ~WJ 4.0 Trans Aux Cooler Info ~



-Michael-
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post #4780 of 6769 Old 07-18-2012, 11:25 AM
billzcat1
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Nope, just option 1. Not all the way to the box edge but close. Fancy shapes don't work unless you shape it as a venturi which isn't really possible.
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post #4781 of 6769 Old 07-18-2012, 11:50 AM Thread Starter
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Okay cool. I am going to get my hot knife out and see if that'll do it. (Because I can use that inside. Haha)

Little dirty...

forumrunner_20120718_134941.jpg

~ 04 WJ Overland 4.7 HO | Graphite Metallic | Quadra-Drive | Vari-Locks | Bilstein 4600ís | ADDCO Sway Bar | Powerstick Exhaust | RB1 | SuperChips Tuned | Much More to Come ~

~ 04 WJ Laredo 4.0 | Selec-Trac | MBP | OME HD 3" Lift | JKS TB | IRO Front LCA's and UCA's| Bilstein 5100's | Silent Armor 245/70/17's | Custom Front D.S. | Stillen Rotors/Pads | Tow Package w/ 3.73's | Moog HD Steering | Kenwood eXcelon HU | Alpine Speakers, Amps, and Subs | Bilstein SS | Auxiliary Transmission Cooler | Rock Lights | Light Bars | Lots of Cool Stuff ~

~ 05 Rubicon Unlimited 4.0 | 6-Speed | Dana 44's | Air Lockers | 4.11 Gears | Rock-Trac 241OR T-Case with 4:1 4-Low | OME HD Springs | Bilstein 5100ís | 245/75/16 Kevlar MT/R's on Moabs | Hansen Offroad Steel F/R Bumpers | Warn 9000xi Winch | Edge Performance Chip | Custom CAI | Hella Off-road Lights | Cobra 29 CB | Flash Lights | Recovery Gear | Fire Extinguisher ~

~ Snobrdrkid07's ~ Overland Build Thread ~ Blue WJ "Build" Thread ~ Jeep Videos ~ Fuelly ~WJ 4.0 Trans Aux Cooler Info ~



-Michael-
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post #4782 of 6769 Old 07-18-2012, 12:21 PM Thread Starter
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I also want to cut off that dam on the green line. Now that is questionable for water intake issues. I ended up NOT doing this
Attached Thumbnails
ForumRunner_20120718_142128.jpg  

~ 04 WJ Overland 4.7 HO | Graphite Metallic | Quadra-Drive | Vari-Locks | Bilstein 4600ís | ADDCO Sway Bar | Powerstick Exhaust | RB1 | SuperChips Tuned | Much More to Come ~

~ 04 WJ Laredo 4.0 | Selec-Trac | MBP | OME HD 3" Lift | JKS TB | IRO Front LCA's and UCA's| Bilstein 5100's | Silent Armor 245/70/17's | Custom Front D.S. | Stillen Rotors/Pads | Tow Package w/ 3.73's | Moog HD Steering | Kenwood eXcelon HU | Alpine Speakers, Amps, and Subs | Bilstein SS | Auxiliary Transmission Cooler | Rock Lights | Light Bars | Lots of Cool Stuff ~

~ 05 Rubicon Unlimited 4.0 | 6-Speed | Dana 44's | Air Lockers | 4.11 Gears | Rock-Trac 241OR T-Case with 4:1 4-Low | OME HD Springs | Bilstein 5100ís | 245/75/16 Kevlar MT/R's on Moabs | Hansen Offroad Steel F/R Bumpers | Warn 9000xi Winch | Edge Performance Chip | Custom CAI | Hella Off-road Lights | Cobra 29 CB | Flash Lights | Recovery Gear | Fire Extinguisher ~

~ Snobrdrkid07's ~ Overland Build Thread ~ Blue WJ "Build" Thread ~ Jeep Videos ~ Fuelly ~WJ 4.0 Trans Aux Cooler Info ~



-Michael-
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post #4783 of 6769 Old 07-18-2012, 02:07 PM Thread Starter
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Final mod. Cleaned it up. Smoothed out the edges. The cutting tool for the soldering iron worked great (200 watt iron). So that's why I cut it like I did.
Attached Thumbnails
ForumRunner_20120718_160714.jpg  

~ 04 WJ Overland 4.7 HO | Graphite Metallic | Quadra-Drive | Vari-Locks | Bilstein 4600ís | ADDCO Sway Bar | Powerstick Exhaust | RB1 | SuperChips Tuned | Much More to Come ~

~ 04 WJ Laredo 4.0 | Selec-Trac | MBP | OME HD 3" Lift | JKS TB | IRO Front LCA's and UCA's| Bilstein 5100's | Silent Armor 245/70/17's | Custom Front D.S. | Stillen Rotors/Pads | Tow Package w/ 3.73's | Moog HD Steering | Kenwood eXcelon HU | Alpine Speakers, Amps, and Subs | Bilstein SS | Auxiliary Transmission Cooler | Rock Lights | Light Bars | Lots of Cool Stuff ~

~ 05 Rubicon Unlimited 4.0 | 6-Speed | Dana 44's | Air Lockers | 4.11 Gears | Rock-Trac 241OR T-Case with 4:1 4-Low | OME HD Springs | Bilstein 5100ís | 245/75/16 Kevlar MT/R's on Moabs | Hansen Offroad Steel F/R Bumpers | Warn 9000xi Winch | Edge Performance Chip | Custom CAI | Hella Off-road Lights | Cobra 29 CB | Flash Lights | Recovery Gear | Fire Extinguisher ~

~ Snobrdrkid07's ~ Overland Build Thread ~ Blue WJ "Build" Thread ~ Jeep Videos ~ Fuelly ~WJ 4.0 Trans Aux Cooler Info ~



-Michael-
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post #4784 of 6769 Old 07-18-2012, 02:55 PM
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Why are you cutting it like that? Better air flow? I must have missed something earlier.

~Chris
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post #4785 of 6769 Old 07-18-2012, 02:57 PM Thread Starter
snobrdrkid07
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Chris, the WJ H.O. air box does not have that pipe as part of the air intake system. The H.O. engine supposedly has a "low-restriction" intake. So I "modded" mine to be more similar to the H.O. box. Pics should be above ^

~ 04 WJ Overland 4.7 HO | Graphite Metallic | Quadra-Drive | Vari-Locks | Bilstein 4600ís | ADDCO Sway Bar | Powerstick Exhaust | RB1 | SuperChips Tuned | Much More to Come ~

~ 04 WJ Laredo 4.0 | Selec-Trac | MBP | OME HD 3" Lift | JKS TB | IRO Front LCA's and UCA's| Bilstein 5100's | Silent Armor 245/70/17's | Custom Front D.S. | Stillen Rotors/Pads | Tow Package w/ 3.73's | Moog HD Steering | Kenwood eXcelon HU | Alpine Speakers, Amps, and Subs | Bilstein SS | Auxiliary Transmission Cooler | Rock Lights | Light Bars | Lots of Cool Stuff ~

~ 05 Rubicon Unlimited 4.0 | 6-Speed | Dana 44's | Air Lockers | 4.11 Gears | Rock-Trac 241OR T-Case with 4:1 4-Low | OME HD Springs | Bilstein 5100ís | 245/75/16 Kevlar MT/R's on Moabs | Hansen Offroad Steel F/R Bumpers | Warn 9000xi Winch | Edge Performance Chip | Custom CAI | Hella Off-road Lights | Cobra 29 CB | Flash Lights | Recovery Gear | Fire Extinguisher ~

~ Snobrdrkid07's ~ Overland Build Thread ~ Blue WJ "Build" Thread ~ Jeep Videos ~ Fuelly ~WJ 4.0 Trans Aux Cooler Info ~



-Michael-
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