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Unread 07-17-2011, 02:33 PM   #1
joze
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My non-build fix-it-when-it-gets-broken thread :)

I've owned the jeep for almost 6 months now. Besides regular maintenance there were some minor troubles but so far i'm keeping up with it and fixing it by myself.
The reason behind this being a non-build thread are stupid laws regarding vehicle modifications which makes any kind of modding an expensive experience (besides buying stuff for upgrade you also have to have a proof from mechanic that it was done correctly plus you have to take it to inspection to get it road legal, otherwise the cops can take your license plates + give you a fine). I have some minor plans, but i'll take it step by step.

Now, the jeep: i bought it at the end of january this year, traded it with my previous car and added some cash to the previous owner. I spent about two months searching for the right one, but it payed off.
Here's how she looked the night i got her home:



It was a two hour drive from where i bought her, mostly highway, some country roads and a little city driving. Before jeep all my cars had manual transmission so i was looking for the clutch pedal with my left foot every time i had to stop but i got the hang of it very fast and now i don't do this anymore

About a month after i found i had an oil leak from the tranny's oil pan. Not much, only a few drops every day. But enough to drive me crazy so i checked oil level very often and i also ordered 2 quarts of atf+4 from stealership to top it off if necessary.

Meanwhile i was gathering stuff for the jeeps first maintenance. I did it with my fathers' co-worker (he's a mechanic at a company my father works for). We changed engine oil and filter and tranny oil and filters.



The oil didn't leak any more from the tranny, so i was very happy

A couple of weeks after that i changed tyres. Jeep came with winter Pirelli Scorpion Ice&Snow, they were just a few months old when i bought it. It would be a shame to waste good winter tyres on highway over the summer, so i got me some Yokohama Geolandar H-T/S, 235/65R17.


Meanwhile, tranny started to act funny (hard shifts from 3rd to 2nd, sometimes going in&out of overdrive) and the engine was surging to 2k rpm at startup with a rough idle, especially when it was raining. Didn't take long for the jeep to spit out CEL. It was P0121, TPS.

So i ordered the TPS from stealership and after reading wjjeeps and this forum i decided to change it myself. Fairly easy job, easier than i expected.
[pics coming in later].

Also fixed my clogged AC drain. Didn't even know about it, but i was playing with my son one day and i sat on the floor. I felt my *** getting wet, WTF? I removed the carpet and found a small lake underneath. I vacuumed it out as much as i could and went searching for a solution. It was a pretty easy fix, just drilling a hole and blowing in with compressed air.


And finally today i got to fix another annoyance. My passenger rear view mirror literally fell off, luckily the wires for heating held it on. It happened on the highway, i was doing about 80 at the time. I stopped on the emergency lane, my wife sort of put it back in and i drove slowly with folded mirror to the first gas station (thankfully only a few miles ahead) where i bought some adhesive tape and wrapped it around the mirror, preventing it from falling out.
Earlier this week i bought some silicone adhesive which is supposed to be resistant to heat and cold and it is appropriate for outdoor use. Perfect for my application, or so i thought. I cleaned both surfaces (the mirror itself and the seating for it), applied the silicone and put it in. It ended up looking like this and i decided to let it sit for a few hours before going for a test drive:


A few hours later i just turned the jeep around and it was off again... i got really pissed and decided to **** it all and really went for it. Before i was very careful not to damage the heating element on the mirror, but i decided i can live without it if i damage it. Driver side heating is more important to me.
So i unhooked the wires and started to clean both the mirror and the seating.


Mirror clean:


Instead of silicone i decided to use double-sided adhesive tape from Tesa. I use it quite often and from my experience it's the best. And i've tried many. First a test patch on both surfaces to see if it will actually hold on.



At first i was going to just put two large pieces of adhesive tape, but then i decided it was better to put more small ones, in case one lets go others will still hold on.

Just about ready to put it together:


And the final result:

Not very different from first time when looking at it, but i drove later and the mirror seems rock solid. I do have some concerns though, because of the winter. I have a feeling that the tape might let go because of stretching/shrinking when using heating. If that turns out to be true, i'll just unhook the wires. Like i said driver side is more important to me than passenger.

This is how she (still) sits now:


Well that about covers it for now
Any comments, ideas or whatever are welcome

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[URL="http://www.jeepforum.com/forum/f197/my-non-build-fix-when-gets-broken-thread-1240817/"]My non-build thread[/URL]| [URL="http://www.jeepforum.com/forum/groups/black-jeep-society/"]Black Jeep Society member[/URL]
[QUOTE=Ljohn221;12072741]You can't start a new civilization without jeeps[/QUOTE]
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Unread 08-16-2011, 11:17 PM   #2
javoresku
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Quote:
Originally Posted by joze View Post
Before jeep all my cars had manual transmission so i was looking for the clutch pedal with my left foot every time i had to stop
Hi from Bulgaria.
When I got mine, i pressed "the clutch pedal" several times. Almost got rear-ended on one occasion.
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Unread 08-17-2011, 02:25 PM   #3
joze
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I typed two replies and both went... somewhere.


@jaboresku: Sweet, another euro jeep! How's the LPG working out for you? Did you get the jeep with the system already or did you install it?
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[QUOTE=Ljohn221;12072741]You can't start a new civilization without jeeps[/QUOTE]
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Unread 08-17-2011, 11:10 PM   #4
javoresku
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It was installed by PO and is problem-free. I just have to change fuel filters every 4-5K km.
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Unread 08-19-2011, 01:22 PM   #5
joze
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Today i got my radio working again. The PO obviously wasn't interested in it, but it bothered me, because i like listening to radio when i'm driving.
Anyway, the antenna cable was about 10" too short to plug into the reciever. Today i got an extension, and it was basically a 1 minute job. Pull up the driver side rear seat, remove the dvd unit for navigation, find the antenna cable an plug one end of the extension in, plug the other end of the extension into the reciever. Reinstall the dvd unit, put down the seat, check if the radio is working. The reception is excellent.
Didn't take any pictures while i was at it but if someone's interested in how it all looks underneath, let me know and i'll post it up here.

I always like it when i get stuff working on my jeep
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[URL="http://www.jeepforum.com/forum/f197/my-non-build-fix-when-gets-broken-thread-1240817/"]My non-build thread[/URL]| [URL="http://www.jeepforum.com/forum/groups/black-jeep-society/"]Black Jeep Society member[/URL]
[QUOTE=Ljohn221;12072741]You can't start a new civilization without jeeps[/QUOTE]
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Unread 08-31-2011, 03:35 PM   #6
joze
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After driving the jeep to the carwash today i've decided to debadge it. I'll be doing this some time next month (meaning when i'll have the time to do it).
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[QUOTE=Ljohn221;12072741]You can't start a new civilization without jeeps[/QUOTE]
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[B]Epic boobs saving threads since 1978[/B][/QUOTE]
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Unread 01-29-2012, 10:24 AM   #7
joze
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My monologue continues...

Swapped tires front to back and vice versa on mine. I can't rotate them, because they must turn in a certain direction... anyway, I've had some problems with sharp turns (left or right), it felt like jeep was in 4wd. After some research and measurements, I found that my front tires are wearing out much faster than rear, causing different diameters and that's why VC was engaging on sharp turns. Feels much better now, I'll see tomorrow when I'll have another 100 mile trip.
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[QUOTE=Ljohn221;12072741]You can't start a new civilization without jeeps[/QUOTE]
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[B]Epic boobs saving threads since 1978[/B][/QUOTE]
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Unread 02-04-2012, 04:25 PM   #8
joze
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Just a quick list of upgrades I'd like my jeep to have:

- 2" lift (maybe some time this year if business goes well)
- extra headlights
- extra lift gate lighting
- new lift gate supports... that's a must because now I carry a stick in the back to keep it from falling on my head
- TC and diff fluid change (already have the fluids, just waiting for better weather)
- fuel filter & spark plugs
- roof rack (carrier)
- new IAC

That's about it, most of these are pretty cheap - except for the lift and roof rack (carrier), but neither of these a really a priority right now. I'm getting a quote on lift gate supports from stealership to see their price and then go from there. I already have extra headlights chosen and I know the price ($90 for 2 lights + relays and wires), I have to find appropriate light for the lift gate though.

But right now I'm just enoying my jeep as it is, it's a great daily driver, gets me everywhere I need to go without a problem even in bad weather plus I like the reliability. Couldn't say that for my last two cars
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[QUOTE=Ljohn221;12072741]You can't start a new civilization without jeeps[/QUOTE]
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Unread 03-16-2012, 05:37 PM   #9
joze
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Got these today and installed them:


Huge difference, liftgate pops right up instead of having to pull it all the way up. And it stays up too
It's been annoying me for some time now so I just went to a local parts store and ordered the shocks. Paid 35 euro for the both.
Istall was super easy, just unbolted the lower mounts, changed the shocks, bolted them back in and I was done. A 15 minute job if you're doing it slow

A couple of extra pics:


Installed:

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[QUOTE=Ljohn221;12072741]You can't start a new civilization without jeeps[/QUOTE]
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[B]Epic boobs saving threads since 1978[/B][/QUOTE]
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Unread 04-28-2012, 02:39 PM   #10
joze
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Latest update:

Jeep wouldn't start a couple of days ago. It was fine in the morning but in the afternoon, when I turned my key, nothing. After a little research and code pulling I got P1682, supposedly too low voltage from the alternator. Anyway, I disconnected the battery, cleaned terminals. While I was waiting, I also checked fuses, all were fine. In a brief moment of stupidity I accidentaly dropped a fuse, which went behind passenger side headlamp. When I was trying to reach it, I only pushed it deeper... so I ended up taking apart almost all of front fascia to get the fuse. Stupid mistake.
Then I went under, checked wires at the starter motor and gave it a tap with the hammer. After reconnecting the battery, still no change, jeep wouldn't start (but no error codes). So I left it as it was, decided to deal with it the next day. Next morning I walk up to it, starts right up as if nothing ever happened. I was able to measure voltage and I don't think the alternator is bad, since it's putting out around 14 volts and today I drove for around two hours to get a used starter motor from a crashed wj and I'm pretty sure I wouldn't make it there and back if the alternator wasn't working (in my country you have to have low beams on during the day or daytime running lights - which I don't) and charging the battery properly.

So now I have a used starter motor and on monday I'm going to see an electrician to see if the used starter is ok. If it's not, I'm getting mine refurbished. The guy that sold me the used one said I could bring it back if it turned out I have no use for it.

I'm also ordering oil filter and propably oil pressure sending unit which is leaking and not showing the correct pressure. I hope I can have it all by the end of next week, so I could do it all over the weekend.

BTW, any suggestions on changing the oil pressure sending unit? I know it's above the oil filter and I figured it would propably be easier to access it if the filter isn't on. Any special tools needed or just normal size wrenches?
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[URL="http://www.jeepforum.com/forum/f197/my-non-build-fix-when-gets-broken-thread-1240817/"]My non-build thread[/URL]| [URL="http://www.jeepforum.com/forum/groups/black-jeep-society/"]Black Jeep Society member[/URL]
[QUOTE=Ljohn221;12072741]You can't start a new civilization without jeeps[/QUOTE]
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Unread 05-05-2012, 01:46 PM   #11
joze
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Didn't get the oil pressure sending unit today, so oil change gets postponed until next weekend. But I removed CD changer from the back to get some much needed extra space for straps etc which is now nicely put away in the box where cd changer used to be. 5 minute job, only tool you need is a phillips screwdriver. Pics:




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[URL="http://www.jeepforum.com/forum/f197/my-non-build-fix-when-gets-broken-thread-1240817/"]My non-build thread[/URL]| [URL="http://www.jeepforum.com/forum/groups/black-jeep-society/"]Black Jeep Society member[/URL]
[QUOTE=Ljohn221;12072741]You can't start a new civilization without jeeps[/QUOTE]
[QUOTE=dukie564;11573618]
[B]Epic boobs saving threads since 1978[/B][/QUOTE]
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