Green ZJ, AKA: Jolly Green Giant - JeepForum.com

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post #1 of 362 Old 06-26-2012, 08:49 PM Thread Starter
Dyn0mitemat
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1998 ZJ 
 
Join Date: Dec 2010
Location: BC
Posts: 1,307
Green ZJ, AKA: Jolly Green Giant

Bruisers unmolested, not completely beat to hell, beautiful older brother.
AKA: Jolly Green Giant


I had a bunch of requests for a build thread so I'm going to put together what I have here, theres a bunch of stuff I skipped.

TEASERS:
Random progress pics from throughout this build


(6/26/12)



And as of 8/5/12



As of 10/17/2012
http://i1303.photobucket.com/albums/...ps141976eb.jpg


5/20/2013 HD44, ultimate88 and wheels on


And here's how she came about. This is a work in progress, that I never expect to finish.

I'm just going to post all the pictures I have in somewhat of a chronological order, but some will be out, I'll do my best.




The night I bought her


2.5" BB & 31" guard dogs added (also started the short lived phase where I thought more stickers added HP)










My neighbor next to it for size reference



Started building sliders & a front bumper































Went mudding: Turning point at which I said I would never voluntarily go in mud again. Still cleaning it out from then to this day



09 Rubi 2dr:MetalCloak2.5", 37"MTZ's/Slabs, EVO Stff, ORFab Cage, Chromo's, Driveshafts etc
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post #2 of 362 Old 06-26-2012, 08:50 PM Thread Starter
Dyn0mitemat
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1998 ZJ 
 
Join Date: Dec 2010
Location: BC
Posts: 1,307
Started a rear bumper











not bad IMO for a $100 stick welder




finally started pulling those hideous stickers off...

Cleaned & painted the hood mat


Went up to 4.5", still on short arms and 31's












Trashed the whole passengers side of the zj at wellsville. Hard to tell but the pass door looks like a piece of bacon




IDK why I have this pic


bent the RE rear track bar bracket




Then at this point I think it was 3 or 4 trips with the club out I made it like 15 minutes and blew apart a front driveshaft or cv joint.

Swapped to ujoint driveshaft and axleshafts, and had the rear breather on the 44a come off and I must have had a seal leaking in the lp30 because I filled them both with silt/water the next trip out.

This is the point I said **** it, she's getting long arms, 35's and new axles.

Started ordering parts


35/12.5/15 kevlars




next to the 31" guarddogs





09 Rubi 2dr:MetalCloak2.5", 37"MTZ's/Slabs, EVO Stff, ORFab Cage, Chromo's, Driveshafts etc
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post #3 of 362 Old 06-26-2012, 08:52 PM Thread Starter
Dyn0mitemat
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1998 ZJ 
 
Join Date: Dec 2010
Location: BC
Posts: 1,307


Nice job advanced auto!


got an 8.8 out of the junk yard with 4.10's and limited slip, quickly took it down to the bar housing
Started building it








Swapping it in and getting the rear triangulated 4 link under her








rear bumps, just jk bumpers in delron I machined out, then just glued in bottom of spring




Rebuilt the steering box and tapped for hydro assist



Started working on the hp30 & 3 link




Love the way the truss came out


3 link crossmember


turd w/ hydro & gm tre's

09 Rubi 2dr:MetalCloak2.5", 37"MTZ's/Slabs, EVO Stff, ORFab Cage, Chromo's, Driveshafts etc
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post #4 of 362 Old 06-26-2012, 08:59 PM Thread Starter
Dyn0mitemat
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1998 ZJ 
 
Join Date: Dec 2010
Location: BC
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Got the turd & front 3 link on this past weekend, as well as painting the bumpers & rockers black, trimming everything, mounting winch, getting bumps & limits installed, and a bunch of other stuff. Here's the first day it was together.








Got the winch & stainless steel rollers installed


Minus a few odds and ends here's how she sits right now.










I have two custom driveshafts on their way
Next up is bracing the rest of the uniframe, and getting the custom skids done
Find/buy reamer for the gm tre's and get the hydro assist on
get and fab in a nice set of suspension seats
Possibly go to 5.5" lift (up from 4.5" now), I'd have to pull roof rails off to fit in garage though
After that is custom tube fenders (got some really unique ideas here I think you all will like)
Re-do the steps/rails on the rockers, I'd like them to 'angle up' a bit more and stick out another 3-4" to be even with the outside of the tires now.
Rear quarter armour
Tube doors for summer (although it'll probably get pushed to summer of 2013 now that summers already here)

Way down the line:
I'd like to do a cage similar to what rstrucks did


I also did a few guides/how to's you guys may be interested in:
How-to: [Possibly] Fix that leaky sunroof!
How-to: AC to OBA the dirty cheap way!
How-to: Refinish your hood mat



More random pictures I'm finding on the computer
Here's taking the 249 out and doing a hybrid 242/249 case with a few upgrades




09 Rubi 2dr:MetalCloak2.5", 37"MTZ's/Slabs, EVO Stff, ORFab Cage, Chromo's, Driveshafts etc
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post #5 of 362 Old 06-26-2012, 09:01 PM Thread Starter
Dyn0mitemat
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1998 ZJ 
 
Join Date: Dec 2010
Location: BC
Posts: 1,307
Reupholstered the headliner with digi-camo







09 Rubi 2dr:MetalCloak2.5", 37"MTZ's/Slabs, EVO Stff, ORFab Cage, Chromo's, Driveshafts etc
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post #6 of 362 Old 06-26-2012, 09:07 PM
badbird17x
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Join Date: Jul 2011
Location: lisbon
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Subscribed. Looking great.

94 jz, bruiser, la, cage,5.3 ls, 36 swampers 98 jz, the mutt, 3.5 iro, 33 swampers, avalanche conversion, 02 north face avalanche blacked out work truck, 06 rhino R1 engine, 4x4, Leeroy's custom paint, 04 escalade wifes truck 22s, 03 duramax 18s, completely blacked out, efilive by nick, wicked wicked truck, 39 chop chevy rod, aluminum 5.3 ls, 08 apex, 310hp mcx turbo, holz 162, completely black, CCM built.
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post #7 of 362 Old 06-26-2012, 09:24 PM Thread Starter
Dyn0mitemat
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Location: BC
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Thanks

More random pics I'm finding.
I don't remember this at all, aparently I was flexing it with a BB lol


Oh i forgot about this. I couldn't find a shifter bezel for a 242 for a zj, so i did some custom work. Replicated the 242 bezel indications in indesign at work, and printed on transparancy film, cut out and placed in the old bezel. I still have the file if anyone wants it



tcases torn apart


niner vents



stock

09 Rubi 2dr:MetalCloak2.5", 37"MTZ's/Slabs, EVO Stff, ORFab Cage, Chromo's, Driveshafts etc
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post #8 of 362 Old 06-26-2012, 09:26 PM
Roskoe
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1998 ZJ 
 
Join Date: Sep 2009
Location: Palm Coast
Posts: 543
love the green, miss my old green zj

"aut viam inveniam aut faciam"

I hate when old people poke me at weddings, point and whisper, "You're next." So I've started doing the same thing to them at funerals
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post #9 of 362 Old 06-26-2012, 09:31 PM
nickpequignot
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Location: columbia city
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Got any dimensions on that bumper? Need to buil one and would like to use your idea if ya don't mind

96 limited build thread-http://www.jeepforum.com/forum/f13/96-limited-build-1351732/
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post #10 of 362 Old 06-26-2012, 09:34 PM Thread Starter
Dyn0mitemat
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Location: BC
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Not off hand, its the "sketchup bumper" (aka: copy of kevins offroad front bumper)

09 Rubi 2dr:MetalCloak2.5", 37"MTZ's/Slabs, EVO Stff, ORFab Cage, Chromo's, Driveshafts etc
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post #11 of 362 Old 06-26-2012, 10:35 PM
Freestyle713
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Subbed. That thing looks mean.

94 Grand Cherokee 5.2 33in. Federal Couragia M/T's on Procomp Steelies, np231 swap, IRO Hack n Tap SYE, Carolina Driveshaft, 4.5 in. lift, RE front upper/rear lower ca's, RC front lowers, Ironman rear uppers, IRO 4.5 coils in rear, 3.5 and 2" bb (no isolators) in front, Bilstein 5100's, Clayton/JKS adj. track bars, KOR rad support and SS, Magnaflow/Flowmaster exhaust, clear corners, custom light bar w/ Hella 500's

Quote:
Originally Posted by elcorvino View Post
Yea... It's kind of like the fat chick who lives around the corner. You aren't trying to get caught with her, but you know she'd be a good time.
Quote:
Originally Posted by ScottD16 View Post
I had a dream my entire family was attacked by a giant polar bear. The crazy part was he attacked us with a giant spoon. Best dream ever.
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post #12 of 362 Old 06-26-2012, 11:35 PM
steeleman3
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Subscribed. BTW I was about to ask for more info on the front bumper but you said it was the "sketchup" which I think I downloaded. Did you measure in the program or have a 3d cad program cut it? Looks nice, how did you mount/what did you use? Looks great. Gonna have my gf's dad help me with building one since he can weld good and idk how.

Big Gulps huh? Alriight! Welp, see you later!
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post #13 of 362 Old 06-26-2012, 11:47 PM
ZJMTL
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Great build...
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post #14 of 362 Old 06-27-2012, 06:14 PM
Airborn
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I think this is exactly what everyone was looking for. Thanks and subscribed

1998 Jeep Grand Cherokee Laredo 4.0L : 172,xxx miles, IRO 3.5" F>R lift, IRO Adjustable Control Arms, IRO Adjustable Track Bars, 31" Goodyear Wrangler Authority on Cragar V5's, Pavement Pounder until I get out of college :( ...Built Not Bought #650
Spend the Time and the Money the 1st Time, You'll End Up Doing it Anyway.
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post #15 of 362 Old 06-27-2012, 08:32 PM Thread Starter
Dyn0mitemat
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Join Date: Dec 2010
Location: BC
Posts: 1,307
Finally ordered a tapered reamer tonight for the new gm tre's
And drew up everything for the skids. Rest of the week after work I'll be working on getting them done. Saturday picking up my front driveshaft hopefully, and sat night our jeep club has a club meeting.


Quote:
Originally Posted by steeleman3 View Post
Subscribed. BTW I was about to ask for more info on the front bumper but you said it was the "sketchup" which I think I downloaded. Did you measure in the program or have a 3d cad program cut it? Looks nice, how did you mount/what did you use? Looks great. Gonna have my gf's dad help me with building one since he can weld good and idk how.
Just measured them in sketchup, transfered to all 1/4" plate, and used a shear for 95% of the cuts.

09 Rubi 2dr:MetalCloak2.5", 37"MTZ's/Slabs, EVO Stff, ORFab Cage, Chromo's, Driveshafts etc
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