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Unread 07-03-2012, 05:49 PM   #1
KingtheZJ
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1998 ZJ 
 
Join Date: Nov 2009
Location: Rochester NY
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1.500" >> 1.170"

The ZJ is no longer a DD. Changes are going to come fast. A new build thread is in order.

Old build thread:
http://www.jeepforum.com/forum/f197/...hread-1158916/


The Plan:
5" lift (3 link / triangulated 4 link)
79 HP60
14Bolt welded
37s
5.38 gears
Compcut
Flat belly pan
Frame stiffeners

d60-d30.jpg   523574_10151061765433273_1371135542_n.jpg   166039_10151083466428273_604587221_n.jpg  
480396_10151094261123273_501916296_a.jpg

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Unread 07-03-2012, 05:52 PM   #2
biggoofy
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1996 ZJ 
 
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Location: Troy, NC Uwharrie
Posts: 4,183
Looking forward to it man
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96 ZJ HP44 / 9"
90 XJ on 33s
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[URL="http://www.mallcrawlin.com/forum/showthread.php?22776-Biggoofy-s-96-ZJ-build!-**Building-axles**"]My Build[/URL]


Need quality parts call Andy at Ironman4x4fab!!!!!
[url]http://ironman4x4fab.com/index.html[/url]
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Unread 07-03-2012, 10:04 PM   #3
Bama_WJ
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Can't wait to see progress on this!
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Unread 07-05-2012, 10:21 AM   #4
squashman702
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Nice- what are the plans for tires?
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Unread 07-05-2012, 02:23 PM   #5
Timo_90xj
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Nice, sounds like a plan!
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1998 Grand Cherokee 5.9 LX daily driver, 1.75" BB, 32" KM2s, HPD30 Eaton e-locker/D44a stock LSD, 4.56 gears, custom- fabbed tube bumpers and tube fenders,...

http://www.jeepforum.com/forum/f13/d...s-etc-1222317/


1990 XJ Limited (4-door), 4.0 I6, AW4, NP242, ***rolled and totalled @ 165k miles***

***Under construction***
1990 XJ (4-door), 4.0 I6, AW4, NP242, PBR 42" tires, Unimog 404 portal axles, 110" WB, full cage + uniframe completely rebuilt, front 3-link + panhard / double triangulated 4-link rear,... ***SOLD***
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Unread 07-05-2012, 03:29 PM   #6
sadass
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on paper the difference between the two numbers seems so nominal, till you compare as you did with the pic. That should hold up to a bit more abuse. Good luck with the build. looking forward to seeing where this goes.
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Unread 07-11-2012, 10:58 AM   #7
xjh3
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Any updates? I know the answer, but this is one of the few threads on the internet with pictures I can see at work.
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Unread 07-11-2012, 11:04 AM   #8
KingtheZJ
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haha noooo i'm slow

progress was derailed by a purchase of a second 78 d60. which turned out to have a cracked driver side knuckle. 30 year old kingpin studs are suborn as ****.
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Unread 07-11-2012, 12:00 PM   #9
AgitatedPancake
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2001 WJ 
 
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Sucks about the knuckle man, I plated the crap out of mine to make sure nothing bad happens like that. The build looks sick though!

Soak that kingpin in penetrating lube or WD-40, then get yourself a LONG breaker bar for that allen wrench hehe.
The first one on Andy's '79 went easily,


The second one didn't want to come off, I had to use the full weight of the axle housing plus my welder on top of it to break it loose haha
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Unread 07-11-2012, 12:12 PM   #10
KingtheZJ
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the crack isnt too bad. i'll grind it out, weld it, and plate it. you think its worth getting that $75 plate kit off pirate or just torch some pieces out of .25" plate myself? any advice for welding on the knuckles? was was going to preheat them in the oven (mom is going to be elated!) and use .035 flux core on 180 amp.

i've been following your build forever. ever time i look at the front of the jeep i think about how to dovenose it. haha
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Unread 07-11-2012, 12:16 PM   #11
KingtheZJ
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not the best, but you can see it
crack.jpg   crack2.jpg  
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Unread 07-11-2012, 06:58 PM   #12
AgitatedPancake
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haha shoot thanks man! I preheated my knuckles with oxyacetylene, welded HOT 2"ish strips, then peened (hammered, landing specifically on the weld and the cast area around the weld) the fresh strip of weld. From there either weld the next strip or oxyacetylene post heat. I've had good luck so far, make sure you've got it preheated nicely not just blast it a little bit.
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01 WJ 5 Speed Claytons LA's, 36" Iroks, 35 spline 9" rear, Custom Ruffstuff 60-9" front axle.
Build Thread: http://www.mallcrawlin.com/forum//showthread.php?t=7387
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Unread 08-01-2012, 03:58 PM   #13
Dyn0mitemat
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Y u no update???
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Unread 09-19-2012, 01:58 PM   #14
KingtheZJ
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this is not happening fast at all....

got some stuff, not enough
d60 rebuild parts
14b
36" TSLs
H1s
ballistic coil buckets

new plan is to run stock 4.10 gears and 36s then upgrade later. need to get this going.
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Unread 09-19-2012, 02:04 PM   #15
biggoofy
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The waiting game sucks man. I hated it during my build.
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[CENTER]Zack

96 ZJ HP44 / 9"
90 XJ on 33s
RIP Troy aka BigBlueZJ94

FroBot Fab FTW

[URL="http://www.mallcrawlin.com/forum/showthread.php?22776-Biggoofy-s-96-ZJ-build!-**Building-axles**"]My Build[/URL]


Need quality parts call Andy at Ironman4x4fab!!!!!
[url]http://ironman4x4fab.com/index.html[/url]
[/CENTER]
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