In my thread on my gauge cluster makeover kits, there were a lot of requests to do a 97+ kit. Im going to go through the development here so the other thread isnt cluttered up.
These things have some technical challenges to overcome, mainly... they are backlit. Which means, replicating the multi-layer gauge layout that came stock, and replacing it.
Ive seen some other kits, some replace it with a lightup cluster that is indiglo, and has weird looking cutouts for all of the things like fuel and ABS. nifty, sorta, if you like the sound of the whining electronic box that powers it.
So I started with artwork. thats the easy part for me, Ive already done how many of the 89-96 clusters. Easy, relativly. takes scans of the original, lots of measurements, test fitting paper cutouts... etc. So I got to work on that, and this is what I came up with. Used a warning light cluster, because that's what I could find on ebay for less than $100 at the time. Besides, those guys need something too! (and the wife wouldn't let me pull hers)
Then it was finding the material. Thankfully, Digital Media Solutions and my man Tim over there helped in finding some injet back-lit sign film.
Cool stuff, its heavy duty and is made to be in outdoor installations. Its good stuff, but may be a bit too thick for our printer (we use an HP Z3200 42" photo printer for projects at work, and I am allowed to pay for consumables and use it. Being the Director of Tech and having a cool President helps things greatly).
Material found, I made some test prints to test out some theories, and they worked. So time to find a place to get them cut at. That was the real issue... no one wanted to do it, or wanted an exorbitant amount... and then still couldn't guarantee they could cut it out on the imagery!
That's when I found this little gem, the Silouette Cameo
, a home cutter designed with crafting in mind. Guess thats the way of Jeeping, find something that might work, hack it and craft it into doing what you want!.
The second test cut and an assembled gauge
Making it work for what I do with these took about 12 hours of getting software and prints to come together correctly. That was my weekend... but, on a plus side, it lets us get the other kits out the door a bit quicker, only requiring assembly and a few cut touch ups before they head out the door.
Convinced my lovely wife to let me tear apart her dash to test them out, and after some tweaks in the design... here is the result of the first batch:
(ambient light and no tripod)
End of the test cycle, just like it is sitting when the engine is off
and finally, test cycle with everything lit, note the added messages for warning lights
For now, my next steps:
- Find a slightly thinner material, or tweak the printer to raise the heads
- tweak the black piece that you see above, that is where the messages for warning lights and indicators go
- work on the design for the lit areas and non lit areas
- work on the full 6 gauge cluster face, with the addressed above areas
- and get these in the hands of a few testers!
Got a sample worked up for the standard version:
(Red outline and circles are a cutline... something you would never see)
Comments and thoughts graciously accepted
Originally Posted by Azzy
Officially added to my inventory
In the order notes let me know if you are a JF user and I will make sure that yours gets to the top of the line.
Installation instruction video
Q: What is diferent beween style 1 and 2?
A: Just graphics. Style 1 is based off our first and most popular sets, set 2 is a bit more of a refined cluster face.
Q:_Do I have to remove the needles?
A: Yes, in order to replace the stock gauge face, which block most of the light in the dash, the needles need to be removed. It is not an easy project, but not impossible either. See our video instructions on how to do it.
Q: Can I get a custom color or pattern?
A: Sure can. We would like to let you know that ADW will not use official licensed patterns, without permission of the original artist. An additional charge may be applied do to test printing and the time it takes to make sure all the colors work when printed. Email us
for more info on this.
Q: Can I get custom text?
A: Yes, as long as it fits. Email us
for more info on this.
Q: Are these just printed on paper?
A: See above, they are printed on plastic, over-laminated with a cold process to preserve color, and then fitted with layers of similar material and Mylar.
Q: Do they glow?
A: Not yet. We are working on that. However, they do catch more light than the stock gauges do, and are easier to see in low light situations.