post #1 of Old 09-15-2012, 01:44 AM Thread Starter
RacerX
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1989 XJ Cherokee 
 
Join Date: May 2010
Location: Snohomish
Posts: 1,009
Face-Lift

I have a 1989 Cherokee, I got the grill & headlight bezels from a 1993 - I expected it to bolt right on .... grrrr!

Well, they seem to be shaped a little different (how they match up where you can't see)

- and the screw holes don't all like up, I mean I can drill new holes. I ground down bumps on back... I just spent 2 days cleaning - painting the new parts.

Has anyone dealt with this???

-- Any advise, pointers, help, good jokes?? ?? ??

PS - Also powder-coated the headlight retainer rings - black, so it will all blend together

Attached Thumbnails
P1070029 new grill+.jpg   P1070030 light bezel.jpg   P1070031 light bezel.jpg   P1070032 head light.jpg  

4-wheeling is about going where others can't won't or don't think it's safe.
Freedom. Exploring the wilderness, or nature, whatever... - NOT paying to go on someone's roller-coaster ride, or go-cart track!
"The price of freedom is eternal vigilance." - Thomas Jefferson
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post #2 of Old 09-16-2012, 11:38 PM Thread Starter
RacerX
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Ok
Apparently the old ones having a 2-piece assembly, have a different amount of spacing with the fiberglass front-framing.
I'll do & post more tomorrow.
Attached Thumbnails
P1070040 Headlight bezelA.jpg  

4-wheeling is about going where others can't won't or don't think it's safe.
Freedom. Exploring the wilderness, or nature, whatever... - NOT paying to go on someone's roller-coaster ride, or go-cart track!
"The price of freedom is eternal vigilance." - Thomas Jefferson
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post #3 of Old 09-17-2012, 10:49 PM
Triumph
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Join Date: Jul 2011
Location: Las Vegas
Posts: 62
Sorry no help.......I have a joke

Why is it so hard to play poker in the jungle?




Too many cheetahs!


Seriously though, good luck on the mod, let us see the finished product.
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post #4 of Old 09-18-2012, 02:14 AM Thread Starter
RacerX
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Quote:
Originally Posted by Triumph View Post
Sorry no help.......I have a joke

Why is it so hard to play poker in the jungle?




Too many cheetahs!


Seriously though, good luck on the mod, let us see the finished product.
LOL thought it was gonna be something sexy for a sec.... :-/

Yeah, -- maybe I should have posted in Technical ... ? .

4-wheeling is about going where others can't won't or don't think it's safe.
Freedom. Exploring the wilderness, or nature, whatever... - NOT paying to go on someone's roller-coaster ride, or go-cart track!
"The price of freedom is eternal vigilance." - Thomas Jefferson
RacerX is offline  
post #5 of Old 09-20-2012, 01:33 AM Thread Starter
RacerX
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1989 XJ Cherokee 
 
Join Date: May 2010
Location: Snohomish
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I had to grind down the fiberglass frame piece HERE about 1/8" to allow it to fit, - but HERE I didn't need to grind/ cut nearly as much as I did. On the Pass side I cut through the material HERE which was too much, on driver side I ground only 32nd to 16th inch.
Attached Thumbnails
P1070041 GrilleA.jpg   P1070042A.jpg   P1070044 grilleA.jpg  

4-wheeling is about going where others can't won't or don't think it's safe.
Freedom. Exploring the wilderness, or nature, whatever... - NOT paying to go on someone's roller-coaster ride, or go-cart track!
"The price of freedom is eternal vigilance." - Thomas Jefferson
RacerX is offline  
post #6 of Old 09-20-2012, 01:37 AM Thread Starter
RacerX
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1989 XJ Cherokee 
 
Join Date: May 2010
Location: Snohomish
Posts: 1,009
Did a little fiberglass repair HERE, then held the resin-glass together with tape HERE

So ... any comments, critisizms, questions ???
Attached Thumbnails
P1070043 glass repair.jpg   P1070045 Grille.jpg  

4-wheeling is about going where others can't won't or don't think it's safe.
Freedom. Exploring the wilderness, or nature, whatever... - NOT paying to go on someone's roller-coaster ride, or go-cart track!
"The price of freedom is eternal vigilance." - Thomas Jefferson
RacerX is offline  
post #7 of Old 09-21-2012, 11:23 PM
Triumph
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1989 XJ Cherokee 
 
Join Date: Jul 2011
Location: Las Vegas
Posts: 62
It actually looks pretty good, I would have never realized there were that many differences in fitment. What drove the need to change it?
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post #8 of Old 09-22-2012, 12:35 AM Thread Starter
RacerX
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1989 XJ Cherokee 
 
Join Date: May 2010
Location: Snohomish
Posts: 1,009
It had gotten busted up from trails & woods.
I esp. needed a new side marker lens and someone offered me the whole grille and some other parts cheap.

Today:
Finished up the grille & light upgrade - I needed to add a little resin to the fiberglass repair behind the grille, paint the screw heads, details...
Attached Thumbnails
P1070049.jpg   P1070052.jpg   P1070053 grille lights.jpg  

4-wheeling is about going where others can't won't or don't think it's safe.
Freedom. Exploring the wilderness, or nature, whatever... - NOT paying to go on someone's roller-coaster ride, or go-cart track!
"The price of freedom is eternal vigilance." - Thomas Jefferson
RacerX is offline  
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